These provide torque multiplication and swiftness reduction for the operation of prime movers in industrial machinery. Some have essential motors while others are given with adapters for motors to be added.
From simple movement to durable applications, we’ve a swiftness reducer for you.
Whether your servo app is in industrial automation, robotics, CNC machinery or automated manufacturing, everything you really need is a complicated, high-quality servo motor with the capacity of top energy efficiency and reliable performance. Leading semiconductor solutions from Infineon’s vast portfolio let you have it all: quality, cleverness, efficiency – and the purchase price you demand. Uncover what your servo electric motor can achieve when you choose servo drivers, microcontrollers and more from Infineon. See additional electric motor control applications within industrial automation.
A servo electric motor is constructed of a compatible electric motor coupled to a sensor that provides feedback about the position. In addition, it necessitates having a refined controller particularly designed for servo motor use. As a rotary actuator, it enables specific control of the positioning, velocity and acceleration. A distinctive feature of the servo motor is definitely that it consumes power while rotating to the desired position and rests upon arrival.
Servo-Worm Reducers were particularly developed for make use of with the latest servo motors in applications that demand exact positioning and repeatability.
These reducers are ideal for applications in material managing, automation, machine tool, and robotics.
The light-weight modular aluminum housing design permits easy machine integration, and excellent heat dissipation. A multitude of input flanges and couplings are available to permit easy mounting of almost any servo-motor and custom flanges could be accommodated. Output configurations with pinion, hollow bore, or solid shaft can be found and can be configured for insight with motor flange, free insight shaft, or both totally free input shaft and electric motor flange.
Our close partnerships with our installed customer bottom provided much insight into their evolving dependence on more high-precision right-angle gearing options.
These servo grade speed reducers are ideal for the most challenging of motion control applications. Each series incorporates a globoidal worm equipment mesh design to be able to achieve the torque handling capacity and the highest levels of precision our clients have come to expect from us. The input style of our EJ right-angle gearbox applies the same idea of motor modularity that is common across our High Precision product family, meaning our customers and distribution companions get the same degree of flexibility, product range, and overall availability that’s unparalleled in your industry.
This standard selection of Servo Reducers are ideal for use in applications that demand powerful, precise positioning and repeatability. They were specifically developed for make use of with state-of-the-art servo electric motor technology, providing restricted integration of the electric motor to the machine. Angular backlash of significantly less than 1 arc-minutes is provided standard.
They can be purchased in four sizes (50 mm to 100 mm center distance) with input speeds up to 5,000 rpm, reduction ratios from 4.75 to 52:1 and output torque capacities up to 1700Nm. A wide selection of electric motor couplings and mounting flanges are for sale to assembly to practically all servo motors, and the hollow bore output can be used to mount result shafts, pinion shafts, or other drive elements.
Usual applications for these reducers include precision rotary axis drives, traveling gantries & columns, materials handling axis drives, zero-backlash axis drives and digital line shafting. Industries served include Material Handling, Automation, Aerospace, Machine Tool and Robotics.
Our selection of worm gearboxes is particularly suited to demanding stepper and servo motor applications.
The range covers:
torque rankings up to 4700Nm continuous
torque rankings up to 7800Nm peak (12,800Nm maximum emergency stop torque)
input speed 6000 maximum
backlash right down to 0.5 arc-min
solid, hollow and robot flange result shaft options
We check the stator windings, replace bearings, repair the armature, turn and undercut the commutator, rewind the engine, dip and bake the windings and fully test all the electro-mechanical properties of your servo engine.
Our electronic repair laboratory performs repairs at component level (tachometer, encoder, resolver, hall effects or tachsyns). Feedback products are altered to the right timing, waveform shape, offset angle, and voltage level.
Our in-house machine shop can restoration or remanufacture damaged shafts, sleeve endbells, or repair engine housings. Shafts are dynamically balanced to mil specifications to eliminate vibration.
State-of-the-art equipment enables us to precisely set encoder or opinions alignment and also to run test the engine.
Designers generally turn to gear reducers in servopositioning applications for two reasons. First, many applications require less quickness and more torque than economically offered from a servo-motor by itself. A gear reducer trades top-end speed, which may not be needed, for higher output torque. Servomotors typically run at 3,000 to 5,000 rpm although for compact, high-power applications, some motors are wound to operate at higher speeds.
Second, a servocontrolled system has optimal performance when load inertia and engine inertia are similar. Settling-time delays often result if load inertia is high compared with motor-armature inertia. Gear reducers solve this common problem, reducing reflected inertia (the load inertia noticed by the control system) by the square of the apparatus reduction ratio. For instance, a 5:1 reduction ratio offers a 25:1 decrease in the reflected load-inertia ratio, ensuring stable system procedure and optimal machine performance.
When high performance is necessary, one great option is integral planetary gears, where the gear set is part of the actuator unit. In other systems gears bolt on to the engine and are not always planetary. A built-in servoactuator gives one of the highest power densities obtainable in an electric-actuator program and pays to in applications that want high torque and/or power while reducing weight and space. Common uses include robotics, materials managing, packaging machinery, and process control.
Planetary gearheads have high torque rankings because several gears uniformly talk about the strain. The mixing movement of the planet gears with the external ring equipment keeps all the teeth well lubricated. An individual drop of oil on one tooth evenly redistributes over the entire gear set, which is not the case for nonplanetary gear reducers. Planetary reducers also provide low backlash, which can be important for positioning accuracy and servosystem stability.
An integrated planetary-geared servoactuator offers all of the benefits of typical servomotors and bolt-on planetary gear-heads with few of the drawbacks. Add-on servogearheads use a collar clamp to attach the pinion gear and electric motor shaft, which causes problems for a few users. The pinion equipment may mount too far in or out and decrease the mesh with various other gears. It can be misaligned, which reduces gear-head existence. And incorrect fastener torque can result in failure under load. Geared servomotors without clamps get rid of these problems and increase the program stiffness. Integrated planetary-geared actuators may also reduce inertia through the elimination of unneeded components. This may improve overall performance through lower RMS current and quicker setting times.
Fewer parts also offer compact packaging compared to bolt-on reducers. Bolt-on gear-heads often use right-angle gears to reduce the space a reducer extends beyond a machine. Right-angle gears, however, require yet another group of bevel gears to make the switch. These gears raise the solution’s size, price, complexity, and total backlash since another system is placed between your load and the motor. Usage of beveled gears defeats the advantage of a planetary gearhead entirely.
Some planetary-geared servo-motors offer additional options. For example, oil-circulation lubrication and cooling lets models operate consistently at up to 3 x the nominal torque and power ranking. Oil-cooling also helps to keep the actuator cool in high-temperature environments. Other options include explosionproof styles, alternative components and coatings, customized shafts, nonstandard electric motor voltages such as for example 24 or 48 Vdc, special feedback gadgets, and special electrical connectors to operate with most amplifiers.
This standard selection of Precision Planetary Reducers are perfect for use in applications that demand high performance, precise positioning and repeatability. They were specifically developed for make use of with state-of-the-art servo electric motor technology, providing restricted integration of the engine to the unit. Design features include mounting any servo motors (IEC, NEMA, or customized motors), regular low backlash, high torsional stiffness, 95 to 97% efficiency and calm running.
They can be purchased in nine sizes with reduction ratios from 3:1 to 600:1 and result torque capacities up to 16,227 lb.ft. The output could be provided with a good shaft or ISO 9409-1 flange, for installation to rotary or indexing tables, pinion gears, pulleys or other drive components with no need for a coupling. For high precision applications, backlash levels down to 1 arc-minute can be found. Right-angle and insight shaft versions of these reducers are also offered.
Typical applications for these reducers include precision rotary axis drives, traveling gantries & columns, materials handling axis drives and electronic line shafting. Industries offered include Material Handling, Automation, Aerospace, Machine Tool and Robotics.
The servo gearboxes PT complete the complete selection of our servo gearboxes that contain high-end planetary gearboxes, right angle gearboxes, hypoid gearboxes, cycloid gearboxes as well as various combinations thereof. All common servo motors could be easily set up with all sizes of our gearboxes. Our PT servo planetary gearboxes guarantee high stiffness and reliable transmission through their unique design. All ring gears, world gears and sunlight pinions are case – hardened and ground. This provides an outstanding transmission quality and allows for precise positioning tasks.
Contact us today to learn even more about servo worm reducer.