stainless steel worm reducers

stainless steel worm reducers
EP 700 Series Stainless Steel Worm Gear Acceleration Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Rate Reducer is a foundation in food and beverage applications for decades. As a head in worm equipment technology, Ever-Power Gear continues to improve product overall performance by developing innovative styles to meet up more stringent needs and anticipated tightening of federal regulations in the meals and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior design, the stainless 700 series has been optimized to withstand the harshest washdown circumstances. The units feature trusted 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted surfaces designed to prevent particle accumulation and pooling fluids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted a single, but investing in a more corrosion resistant gearbox saves cash and makes the most feeling over time. Unmatched product performance in highly caustic washdown applications combined with first class customer service makes Ever-Power Gear your 1st choice for quickness reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates virtually all flat surfaces and prevents international matter accumulation or standing fluid
Elimination of all exposed hardware promotes clean surfaces to optimize clean down effectiveness
Lubed for life with H1 rated food grade lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-band to reduce ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional ruthless washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are created with 304 stainless steel. All reducer surfaces are polished and rounded to prevent organism growth on surfaces. SSHdR series Hollow Result Bore reducers are available in speed ratios which range from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-loaded with EP food grade lubricant.
“EP” series Flange Input – Hollow Bore Result series stainless steel correct angle worm gear reducers are stocked as completed goods with hollow output bore sizes ranging from 1” to 2-3/16” with obtainable center distances which range from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit comes pre-filled with EP meals grade lubricant. STAINLESS bushing kits are sold separately to permit for a lot more mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic covers supplied to fill unused mounting slots
0-ring provided upon input flange to avoid moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion security. They are rust proof and able to withstand the harshest circumstances. The stainless steel housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
6 sizes available with ratings to 17 HP.
Obtainable in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with high quality Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide extended existence through increased resistance to temperature, abrasion and chemicals.
O-ring on encounter of input flange provides a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, surface and polished to provide efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure that you receive the best quality product.
Ultimate application flexibility with all-angle installation provisions, the widest collection of item bases and flanges and the biggest collection of stock reducer styles.
Mounting dimensions are interchangeable with the majority of industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty STAINLESS Speed Reducer
This STAINLESS reducer is built for DURABLE Washdown applications and is resistant to many forms of wear. This is exactly what you want to use for serious environmental conditions.
STAINLESS WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming increasingly difficult to get your machine to meet up the HACCP and EHEDG rules, while your visitors vulue this a lot more. The stainless worm gearbox drive plan Ever-Power enables you to stay affordable but fulfill tcustomer demants.
The Ever-Power stainless worm gearbox types are made to meet the guidelines. Consequently, they are resistant to an intensive cleaning regime, is made from hygienic components and so are also dead places, and horizontal surfaces whenever you can, avoided. Of program, the material of these products is stainless steel.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals quality seals and hygienic style.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free housing, flange, and shafts are perfect for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to heat and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ ground thread
◦ Light weight aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Engine Inputs
◦ Twelve months limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is perfect for harsh washdown circumstances in food processing or other applications with high temperature/high pressure sprays. The S Series comes standard supplied with synthetic oil for lifetime lubrication and is made up of a stainless housing that is designed for protection in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox range of high quality. The series was developed specifically for the meals industry and other industries where there are constantly stringent requirements for the level of resistance of the material and the easy-to-clean design.
The gearboxes are constructed with a smooth stainless gear casing, they are lifestyle lubricated and will of course be given oil approved for the meals industry. Essential oil seals are standard made of nitrile rubber.
To reduce the chance of bacterial development, the look is characterised simply by smooth machined areas without unnecessary flanges, recesses and installation holes. It is also possible to purchase the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other adjustments are performed on request including such as for example stainless spindle gears.
In cases where you want a complete hygienic gear electric motor, we can offer the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products can be cleaned with drinking water under pressure from all directions. To accomplish a standard protection of IP66 by assembly of gearboxes and engine, you must make use of a gasket of nitrile rubber for the joint. This implies that the apparatus motors are ideal for free mounting with out a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden resources of pollution can thereby be avoided.
The gearboxes are as standard supplied with a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts offered and can be requested during product selection. To order, please contact Bison at 1.800.ATBISON (282.4766) and have to talk with an Automation Expert. Online selection and purchasing coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision motion gearboxes are made for sterile manufacturing conditions. The product’s smooth surface and curved contour allows for easy cleaning and bacteria-free surfaces, perfect for food processing and pharmaceutical applications. The product is designed and rated to IP69k offering maximum protection against contaminant ingress along with leak free operation.
Catalogued types of Ever-Power Gear’s well-known stainless steel 700 Series velocity reducers are now available with standard 2-day delivery. Process improvements possess yielded the industry’s best standard business lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless steel reducers, are designed for maximum corrosion level of resistance and superior performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline is also designed for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 models are NSF Authorized and have many maintenance-friendly features including electropolished exterior complete, sealed electric motor flange, and covered hardware. To prevent miniscule niches that may host microbial contamination, the nameplate provides been laser marked to provide a smooth uninterrupted surface area. A large internal oil reservoir, filled with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for an array of operating temperature ranges and extended service life.

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