Kategorien: nMRV-Getriebe

China Standard Industrial Power Transmission RV Worm Gearbox (Ratio 7.5-100) worm gearbox exploded view

Produktbeschreibung

 

Produktbeschreibung

Hauptmaterialien:
1) Gehäuse: Aluminiumlegierung ADC12 (Größe 571-090); Druckgusseisen HT200 (Größe 110-150);
2) Schnecke: 20Cr, ZI-Evolventenprofil; durch Aufkohlen und Abschrecken wird eine Oberflächenhärte des Zahnrads von bis zu 56-62 HRC erreicht; nach dem Präzisionsschleifen beträgt die Dicke der Aufkohlungsschicht zwischen 0,3 und 0,5 mm.
3) Schneckenrad: verschleißfeste Zinnlegierung CuSn10-1

Detaillierte Fotos

Kombinationsmöglichkeiten:
Eingang: mit Eingangswelle, mit Vierkantflansch, mit IEC-Standard-Eingangsflansch
Ausgang: mit Drehmomentarm, Ausgangsflansch, einfacher Ausgangswelle, doppelter Ausgangswelle, Kunststoffabdeckung
Schneckengetriebe sind in verschiedenen Kombinationen erhältlich: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS

Explosionszeichnung:

Produktparameter


Altes Modell   
Neues Modell Verhältnis Mittelpunktabstand Leistung Eingangsdurchmesser Ausgangsdurchmesser Ausgangsdrehmoment Gewicht
RV571 7.5~100 25 mm 0,06 kW bis 0,12 kW Φ9 Φ11 21 Nm 0,7 kg
RV030 RW030 7.5~100 30 mm 0,06 kW bis 0,25 kW Φ9(Φ11) Φ14 45 Nm 1,2 kg
RV040 RW040 7.5~100 40 mm 0,09 kW bis 0,55 kW Φ9(Φ11,Φ14) Φ18(Φ19) 84 Nm 2,3 kg
RV050 RW050 7.5~100 50 mm 0,12 kW bis 1,5 kW Φ11(Φ14,Φ19) Φ25(Φ24) 160 Nm 3,5 kg
RV063 RW063 7.5~100 63 mm 0,18 kW bis 2,2 kW Φ14(Φ19,Φ24) Φ25(Φ28) 230 Nm 6,2 kg
RV075 RW075 7.5~100 75 mm 0,25 kW bis 4,0 kW Φ14(Φ19,Φ24,Φ28) Φ28(Φ35) 410 Nm 9,0 kg
RV090 RW090 7.5~100 90 mm 0,37 kW bis 4,0 kW Φ19(Φ24,Φ28) Φ35(Φ38) 725 Nm 13,0 kg
RV110 RW110 7.5~100 110 mm 0,55 kW bis 7,5 kW Φ19(Φ24,Φ28,Φ38) Φ42 1050 Nm 35,0 kg
RV130 RW130 7.5~100 130 mm 0,75 kW bis 7,5 kW Φ24(Φ28,Φ38) Φ45 1550 Nm 48,0 kg
RV150 RW150 7.5~100 150 mm   2,2 kW bis 15 kW Φ28(Φ38,Φ42) Φ50 84,0 kg

GMRV-Umrissabmessungen:

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 ICH M N O P Q R S T BL β B T V
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8 120

Unternehmensprofil

About CZPT Transmission:
Wir sind ein professioneller Hersteller von Reduziergetrieben mit Sitz in Hangzhou, Provinz Zhangzhou.
Unser Hauptprodukt ist die komplette Produktpalette der Schneckengetriebe RV571-150. Wir liefern außerdem Hypoid-Stirnradgetriebe GKM, Stirnradgetriebe GRC, PC-Einheiten, UDL-Variatoren und Wechselstrommotoren sowie Stirnradgetriebemotoren G3.
Die Produkte werden in großem Umfang für Anwendungen wie die Lebensmittel-, Keramik-, Verpackungs-, Chemie-, Pharma-, Kunststoff-, Papierherstellungs-, Baumaschinen-, Hütten-, Umweltschutztechnik- und alle Arten von automatischen Produktionslinien sowie Montagelinien eingesetzt.
Dank schneller Lieferung, erstklassigem Kundendienst und modernster Produktionsanlagen verkaufen sich unsere Produkte im In- und Ausland sehr gut. Wir exportieren unsere Getriebe unter anderem nach Südostasien, Osteuropa und in den Nahen Osten. Unser Ziel ist es, auf Basis hoher Qualität Innovationen voranzutreiben und uns einen guten Ruf für Getriebe zu erarbeiten.

 Verpackungsinformationen: Plastiktüten + Kartons + Holzkisten oder auf Anfrage
Wir nehmen an der Hannover Messe in Deutschland, der PTC-Messe in Zhejiang und der Win Eurasia Messe in der Türkei teil. 

Logistik

Kundendienst

1. Wartungszeit und GarantieInnerhalb eines Jahres nach Erhalt der Ware.
2. Sonstige DienstleistungenEinschließlich Leitfaden zur Modellauswahl, Installationsanleitung und Problemlösungsleitfaden usw.

Häufig gestellte Fragen

1. Frage: Können Sie nach Kundenzeichnung anfertigen?
   A: Ja, wir bieten dementsprechend kundenspezifische Lösungen an. Wir können das Typenschild des Kunden für die Getriebe verwenden.
2. Frage: Wie lauten Ihre Zahlungsbedingungen?
   A: 30% Anzahlung vor Produktionsbeginn, Restzahlung per T/T vor Lieferung.
3. Frage: Sind Sie ein Handelsunternehmen oder ein Hersteller?
   A: Wir sind ein Hersteller mit modernster Ausrüstung und erfahrenen Mitarbeitern.
4. Frage: Wie hoch ist Ihre Produktionskapazität?
   A: 8000-9000 Stück/Monat
5. Frage: Ist eine kostenlose Probe erhältlich?
   A: Ja, wir können Ihnen ein kostenloses Muster zur Verfügung stellen, sofern der Kunde die Kurierkosten übernimmt.
6. Frage: Besitzen Sie irgendwelche Zertifikate?
   A: Ja, wir verfügen über ein CE-Zertifikat und einen SGS-Prüfbericht.

Kontaktinformationen:
Frau Lingel Pan
Bei Fragen können Sie sich jederzeit gerne an mich wenden. Vielen Dank für Ihr Interesse an unserem Unternehmen!

Anwendung: Motoren, Maschinenbau, Schiffsmaschinen, Landmaschinen, Industrie
Härte: Gehärtete Zahnoberfläche
Installation: Horizontaler Typ
Layout: Rechter Winkel
Gear Shape: Worm Gear
Schritt: Doppelschritt
Proben:
US$ 12/Piece
1 Stück (Mindestbestellmenge)

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Muster anfordern

Anpassung:
Verfügbar

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Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.


editor by CX

2023-04-23

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