製品説明
Overview
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Quick Details
Gearing Arrangement: Worm Brand Name: CHINAMFG
Input Speed: 1400 rpm Output Speed: 14 rpm to 186 rpm
Rated Power: 0.06 ~ 4KW Output Torque: 2.6-479N.M
Color: Blue/Silver or on request Origin: ZHangZhoug, China (Mainland)
Warranty: 1 Year Application: Industry
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Supply Ability
Supply Ability: 20000 Piece/Pieces per Month
Extra Service: OEM is welcome
QC System: ISO9001:2008
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Packaging & Delivery
Package: Wooden box/Paper carton
Port: HangZhou/ZheJiang or on request
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| TYPE | Worm Gear Speed Reducer/Worm Gearbox |
| MODEL | NMRV series size:571,030,040,050,063,075,090,110,130,150 |
| RATIO | 5,7.5,10,15,20,25,30,40,50,60,80,100 |
| COLOR | Blue(RAL5571)/Silver grey (RAL9571) or on your request |
| MATERIAL | Housing:Aluminum alloy |
| PACKING | Wooden box/Paper carton |
| BEARING | C&U |
| SEAL | SKF |
| WARRANTY | 1 Year |
| INPUT POWER | 0.09KM-15KM |
| USAGES | Foodstuffs, Ceramics, Packing, Chemicals, Pharmacy, Plastics, Paper-making, Machine-tools |
| IEC FLANGE | IEC standard flange or on request |
| LUBRICANT | Shell or Henry |
About CHINAMFG since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR, XDF, XDK, XDS have reached the advanced technique index of the congeneric European and Janpanese produc ts. We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders of non-standard products, such as gears, shafts, punching parts ect, according to customers’ drawings or sam ples.
Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s o on. We have advanced testing equipments as well.
Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw material, heat treatment, surface finishing and so on.
The most advantage of the speed reducer is the technique of cobber clad, which can enhance the occlusal force between the bronze and core wheel.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
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| 硬度: | 硬化した歯面 |
| ステップ: | シングルステップ |
| タイプ: | Worm Reducer |
| Transport Package: | Shrink Packing, Carton Packing |
| Trademark: | OEM; EED |
| Customization: | Available | Customized Request |
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Calculating Torque Requirements for an NMRV Gearbox
Calculating torque requirements for an NMRV gearbox involves several steps: Identify Input Torque, Calculate Output Torque, Consider Efficiency, and Add Safety Margin.
- Identify Input Torque: Determine the input torque required by the application, taking into account factors such as load, speed, and efficiency.
- Calculate Output Torque: Use the gear ratio of the NMRV gearbox to calculate the output torque needed to achieve the desired output speed.
- Consider Efficiency: Take into account the efficiency of the NMRV gearbox. The actual output torque will be influenced by the gearbox’s mechanical efficiency.
- Add Safety Margin: To ensure reliable performance and account for variations in operating conditions, it’s recommended to add a safety margin to the calculated torque requirements.
Formula to calculate output torque: Output Torque = Input Torque × Gear Ratio × Gearbox Efficiency
Keep in mind that torque requirements can vary based on the specific application and factors such as load type, duty cycle, and environmental conditions. Consulting with gearbox manufacturers or engineering experts can help ensure accurate torque calculations for your NMRV gearbox application.
NMRVギアボックスに関連する一般的な問題
NMRV(ウォームギア)ギアボックスは信頼性が高く耐久性にも優れていますが、他の機械システムと同様に、時間の経過とともに何らかの問題が発生する可能性があります。NMRVギアボックスでよく見られる問題点をいくつかご紹介します。
- 過熱: 潤滑不足や過負荷は過熱を引き起こし、ギアボックス部品の摩耗を加速させ、損傷につながる可能性があります。
- 騒音と振動: 運転中に異音や過度の振動が発生する場合は、位置ずれ、ギアの摩耗、またはベアリングの損傷を示している可能性があります。
- 漏れ: オイル漏れは、シールの摩耗やガスケットの損傷によって発生し、潤滑油の損失や周囲環境の汚染につながる可能性があります。
- 摩耗したギア: 時間の経過とともに、歯車の歯は摩擦や負荷によって摩耗します。その結果、効率の低下、バックラッシュの増加、性能の低下につながる可能性があります。
- 位置ずれ: 不適切な設置や取り付けは、入力軸と出力軸のずれを引き起こし、摩擦や摩耗の増加、効率の低下につながる可能性があります。
- 反発: ウォームギアと相手ギア間のバックラッシュが大きすぎると、モーションコントロール用途において位置決め精度が低下し、効率が低下する可能性があります。
- 潤滑不良: 不適切な潤滑剤を使用したり、適切な潤滑メンテナンスを怠ったりすると、ギアボックス部品の摩擦や摩耗が増加し、故障につながる可能性があります。
- シールの損傷: 摩耗または損傷したシールは、オイル漏れや汚染を引き起こし、ギアボックスの性能と寿命に影響を与える可能性があります。
- シャフトの摩耗: 時間の経過とともに、入力軸と出力軸は負荷と摩擦によって摩耗し、ギアボックス全体の動作に影響を与える可能性があります。
- 腐食: 過酷な環境や腐食性物質にさらされると、ギアボックスの部品が腐食し、寿命が短くなる可能性があります。
To prevent and address these common problems, it’s crucial to follow proper maintenance and servicing practices, use high-quality lubricants, address issues promptly, and consult professionals when needed. Regular inspections and proactive maintenance can help extend the operational lifespan and reliability of NMRV gearboxes.
NMRV Gearbox Ratios
NMRV gearboxes are available in a variety of gear ratios to suit different applications and torque requirements. The gear ratio determines the relationship between the input and output speeds of the gearbox. Commonly available ratios include:
- 5:1: This ratio provides higher output torque at a slower output speed compared to the input speed.
- 7.5:1: This ratio offers a balance between torque and speed.
- 10:1: With this ratio, the output speed is further reduced while increasing torque output.
- 15:1: This ratio is suitable for applications requiring higher torque output at the expense of speed.
- 20:1: This ratio maximizes torque output while significantly reducing output speed.
- 25:1: It provides even higher torque output at a further reduced output speed.
- 30:1: This ratio is ideal for applications demanding maximum torque at minimum output speed.
- 40:1 and higher: These ratios are used in applications with very high torque requirements and low output speed.
The choice of gearbox ratio depends on the specific application, desired output speed, and required torque. It’s important to select the right ratio to ensure optimal performance and efficiency in your machinery.
editor by CX 2024-02-15