China OEM Replacement of Motovario Nmrv High Precision Transmission Helical Gear Box with Great quality

Product Description

Product Description

KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CHINAMFG W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
 Main Material:
(1) Housing: aluminum alloy 
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.

Detailed Photos

Product Parameters

Model Information:

GEARBOX SELECTING TABLES
KPM50..						n1=1400r/min				160Nm
Model		i	i	n2	M2max	Fr2	63B5	71B5/B14	80B5/B14	90B5/B14
		nominal	actual	[r/min]	[Nm]	[N]
3 Stage
KPM50C		300	294.05	4.8	130	4100		N/A	N/A	N/A
KPM50C		250	244.29	5.8	130	4100		N/A	N/A	N/A
KPM50C		200	200.44	7.0	130	4100		N/A	N/A	N/A
KPM50C		150	146.67	9.6	160	4000		N/A	N/A	N/A
KPM50C		125	120.34	12	160	3770			N/A	N/A
KPM50C		100	101.04	14	160	3560			N/A	N/A
KPM50C		75	74.62	19	160	3220			N/A	N/A
KPM50C		60	62.36	23	160	3030			N/A	N/A
KPM50C		50	52.36	27	160	2860			N/A	N/A
2 Stage
KPM50B		60	58.36	24	130	2960			N/A	N/A
KPM50B		50	48.86	29	130	2790				N/A
KPM50B		40	40.09	35	130	2610				N/A
KPM50B		30	29.33	48	160	2350				N/A
KPM50B		25	24.07	59	160	2200
KPM50B		20	20.21	70	160	2080
KPM50B		15	14.92	94	160	1880
KPM50B		12.5	12.47	113	160	1770
KPM50B		10	10.47	134	160	1670
KPM50B		7.5	7.73	182	160	1510
KPM63..,KPB63..						n1=1400r/min				180Nm
Model		i	i	n2	M2max	Fr2	63B5	71B5/B14	80B5/B14	90B5/B14
		nominal	actual	[r/min]	[Nm]	[N]
3 Stage
KPM63C	KPB63C	300	302.50	4.7	160	4800		N/A	N/A	N/A
KPM63C	KPB63C	250	243.57	5.8	160	4800		N/A	N/A	N/A
KPM63C	KPB63C	200	196.43	7.2	160	4800			N/A	N/A
KPM63C	KPB63C	150	151.56	9.3	180	4650			N/A	N/A
KPM63C	KPB63C	125	122.22	12	180	4330			N/A	N/A
KPM63C	KPB63C	100	94.50	14	180	4070			N/A	N/A
KPM63C	KPB63C	75	73.33	20	180	3650				N/A
KPM63C	KPB63C	60	63.33	23	180	3480				N/A
KPM63C	KPB63C	50	52.48	27	180	3270				N/A
2 Stage
KPM63B	KPB63B	60	60.50	24	160	3430				N/A
KPM63B	KPB63B	50	48.71	29	160	3190
KPM63B	KPB63B	40	39.29	36	160	2970
KPM63B	KPB63B	30	30.31	47	180	2720
KPM63B	KPB63B	25	24.44	58	180	2530	N/A
KPM63B	KPB63B	20	18.90	70	180	2380	N/A
KPM63B	KPB63B	15	14.67	96	180	2130	N/A	N/A
KPM63B	KPB63B	12.5	12.67	111	180	2030	N/A	N/A
KPM63B	KPB63B	10	10.50	134	180	1910	N/A	N/A
KPM63B	KPB63B	7.5	7.60	185	180	1710	N/A	N/A
KPM75..,KPB75..						n1=1400r/min						350Nm
Model		i	i	n2	M2max	Fr2	63B5	71B5	80B5/B14	90B5/B14	100B5/B14	112B5/B14
		nominal	actual	[r/min]	[Nm]	[N]
3 Stage
KPM75C	KPB75C	300	297.21	4.8	300	6500			N/A	N/A	N/A	N/A
KPM75C	KPB75C	250	240.89	5.9	300	6500			N/A	N/A	N/A	N/A
KPM75C	KPB75C	200	200.66	7.0	300	6500			N/A	N/A	N/A	N/A
KPM75C	KPB75C	150	149.30	9.3	350	6500				N/A	N/A	N/A
KPM75C	KPB75C	125	121.00	12	350	5980				N/A	N/A	N/A
KPM75C	KPB75C	100	100.80	15	350	5520				N/A	N/A	N/A
KPM75C	KPB75C	75	79.40	19	350	5040					N/A	N/A
KPM75C	KPB75C	60	62.43	23	350	4730	N/A				N/A	N/A
KPM75C	KPB75C	50	49.18	29	350	4370	N/A				N/A	N/A
2 Stage
KPM75B	KPB75B	60	59.44	24	300	4660	N/A				N/A	N/A
KPM75B	KPB75B	50	48.18	30	300	4340	N/A				N/A	N/A
KPM75B	KPB75B	40	40.13	35	300	4080	N/A					N/A
KPM75B	KPB75B	30	29.86	47	350	3720	N/A	N/A				N/A
KPM75B	KPB75B	25	24.20	56	350	3500	N/A	N/A
KPM75B	KPB75B	20	20.16	71	350	3230	N/A	N/A
KPM75B	KPB75B	15	15.88	93	350	2950	N/A	N/A
KPM75B	KPB75B	12.5	12.49	113	350	2770	N/A	N/A	N/A
KPM75B	KPB75B	10	9.84	143	350	2550	N/A	N/A	N/A
KPM75B	KPB75B	7.5	7.48	188	350	2330	N/A	N/A	N/A
KPM90..,KPB86..						n1=1400r/min						500Nm
Model		i	i	n2	M2max	Fr2	63B5	71B5	80B5/B14	90B5/B14	100B5/B14	112B5/B14
		nominal	actual	[r/min]	[Nm]	[N]
3 Stage
KPM90C	KPB86C	300	297.21	4.8	450	6500			N/A	N/A	N/A	N/A
KPM90C	KPB86C	250	240.89	5.9	450	6500				N/A	N/A	N/A
KPM90C	KPB86C	200	200.66	7.0	450	6500				N/A	N/A	N/A
KPM90C	KPB86C	150	151.20	9.3	500	6500				N/A	N/A	N/A
KPM90C	KPB86C	125	125.95	12	500	5980				N/A	N/A	N/A
KPM90C	KPB86C	100	99.22	15	500	5520	N/A				N/A	N/A
KPM90C	KPB86C	75	75.45	19	500	5040	N/A				N/A	N/A
KPM90C	KPB86C	60	62.43	23	500	4730	N/A				N/A	N/A
KPM90C	KPB86C	50	49.18	29	500	4370	N/A				N/A	N/A
2 Stage
KPM90B	KPB86B	60	59.44	24	450	5890	N/A					N/A
KPM90B	KPB86B	50	48.18	30	450	5500	N/A					N/A
KPM90B	KPB86B	40	40.13	35	450	5170	N/A	N/A
KPM90B	KPB86B	30	30.24	47	500	4710	N/A	N/A
KPM90B	KPB86B	25	25.19	56	500	4430	N/A	N/A
KPM90B	KPB86B	20	19.84	71	500	4090	N/A	N/A	N/A
KPM90B	KPB86B	15	15.09	93	500	3730	N/A	N/A	N/A
KPM90B	KPB86B	12.5	12.49	113	500	3510	N/A	N/A	N/A
KPM90B	KPB86B	10	9.84	143	500	3240	N/A	N/A	N/A
KPM90B	KPB86B	7.5	7.48	188	500	2950	N/A	N/A	N/A

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

 

 

Application:	Motor, Machinery, Marine, Agricultural Machinery, Industry
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Right-Angle
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Two Stage-Three Stage

Samples:	US$ 45/Piece 1 Piece(Min.Order) | Request Sample

Customization:	Available | Customized Request

Safety Precautions When Working with NMRV Gearboxes

Working with NMRV (worm gear) gearboxes requires careful attention to safety to prevent accidents and injuries. Here are some essential safety precautions to consider:

• Personal Protective Equipment (PPE): Always wear appropriate PPE, such as gloves, safety glasses, and protective clothing, to protect yourself from potential hazards.
• Lockout-Tagout: Before performing any maintenance or repairs, ensure the equipment is properly shut down and locked out to prevent accidental startup.
• Training: Only qualified personnel with proper training and experience should work on NMRV gearboxes to minimize the risk of errors and accidents.
• Proper Tools: Use the correct tools for the job and ensure they are in good condition. Incorrect tools can cause damage or pose safety risks.
• Adequate Lighting: Work in well-lit areas to enhance visibility and reduce the risk of accidents caused by poor lighting.
• Secure Work Area: Ensure the work area is clean, organized, and free from clutter to prevent tripping hazards and improve overall safety.
• Lubrication: When applying lubricants, be cautious to avoid spills. Clean up any spills immediately to prevent slips and falls.
• Follow Manufacturer Guidelines: Adhere to the manufacturer’s instructions, maintenance schedules, and safety guidelines when working on NMRV gearboxes.
• Electrical Safety: If the gearbox is electrically powered, ensure proper electrical safety protocols are followed during maintenance or repairs.
• Avoid Overloading: Do not exceed the recommended load capacities of the gearbox to prevent mechanical failures and potential hazards.
• Stay Clear of Moving Parts: Keep hands, clothing, and other objects away from moving parts to prevent entanglement or injury.
• Emergency Procedures: Be familiar with emergency shutdown procedures and know how to respond in case of an unexpected situation.

By following these safety precautions, you can help ensure a safe working environment and minimize the risk of accidents or injuries when working with NMRV gearboxes.

Maintenance and Service of an NMRV Gearbox

Maintaining and servicing an NMRV (worm gear) gearbox is essential to ensure its proper functioning, longevity, and reliability. Here are the steps and practices involved in maintaining and servicing an NMRV gearbox:

• Lubrication: Regularly lubricate the gearbox as per the manufacturer’s recommendations. Use the appropriate lubricant to ensure smooth operation and to reduce friction and wear between the gear components.
• Inspection: Periodically inspect the gearbox for any signs of wear, damage, or leaks. Check for unusual noises, vibrations, or overheating during operation.
• Cleaning: Keep the gearbox and its surrounding area clean to prevent the buildup of dirt, debris, or contaminants that could potentially affect its performance.
• Tighten Fasteners: Check and tighten any fasteners, bolts, or screws that might have loosened due to vibrations during operation.
• Seal Inspection: Examine the seals and gaskets for signs of wear or leakage. Replace them if necessary to prevent oil leaks or ingress of contaminants.
• Temperature Monitoring: Monitor the operating temperature of the gearbox. Excessive heat can lead to premature wear and damage. Ensure proper ventilation and cooling if required.
• Address Issues Promptly: If you notice any unusual behavior, noise, or performance issues with the gearbox, address them promptly. Ignoring problems can lead to more significant damage over time.
• Replace Worn Parts: If any components, such as gears, bearings, or seals, are worn or damaged, replace them with genuine manufacturer-approved parts.
• Professional Service: For more extensive servicing, repairs, or overhauls, consult a professional with expertise in gearbox maintenance. They can disassemble, inspect, and reassemble the gearbox accurately.

By following these maintenance and servicing practices, you can ensure that your NMRV gearbox remains in optimal condition, delivering reliable performance and an extended operational lifespan.

Key Features of an NMRV Gearbox

NMRV gearboxes, also known as worm gear reducers, offer several key features that make them suitable for various applications:

• Compact Design: NMRV gearboxes are known for their compact and space-saving design, making them ideal for installations with limited space.
• High Efficiency: These gearboxes offer relatively high efficiency levels, which ensures efficient power transmission and reduced energy loss.
• Speed Reduction: NMRV gearboxes are primarily used for speed reduction applications, where the input speed is reduced while torque is increased.
• Torque Multiplication: The worm and worm wheel mechanism allows for torque multiplication, making NMRV gearboxes suitable for applications requiring high torque output.
• Self-Locking: The helical design of the worm causes self-locking, preventing the output shaft from back-driving the input shaft and providing mechanical locking.
• Smooth Operation: NMRV gearboxes offer smooth and quiet operation, making them suitable for applications where noise reduction is important.
• Wide Range of Ratios: These gearboxes come in a wide range of gear ratios, allowing users to select the appropriate ratio for their specific application.
• Low Maintenance: The simple design and few moving parts contribute to the low maintenance requirements of NMRV gearboxes.
• Versatility: NMRV gearboxes are versatile and can be used in various industries and applications, including conveyor systems, food processing, packaging, and more.

It’s important to consider these key features when selecting an NMRV gearbox for your specific application to ensure optimal performance and efficiency.

editor by CX 2023-11-27