제품 설명
RV series Characteristics
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| 유형 | Old Type | Output Torque | Output Shaft Dia. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
포장
Delivery
| 애플리케이션: | Motor, Machinery, Agricultural Machinery |
|---|---|
| 기능: | Speed Changing, Speed Reduction |
| 공들여 나열한 것: | Worm and Worm Wheel |
| 경도: | 경화된 치아 표면 |
| 설치: | 세로형 |
| 단계: | 단일 단계 |
| 맞춤 설정: |
사용 가능
| 맞춤형 요청 |
|---|
Replacing Parts vs. Replacing the Whole NMRV Gearbox
Whether to replace parts or the entire NMRV gearbox depends on the extent of the issue and the availability of replacement parts:
Replacing Parts: If a specific component is faulty or worn, you can often replace that part. This is a cost-effective solution and is feasible when the damage is isolated to a single component.
When to Replace Parts:
- Minor wear on gears, bearings, or seals.
- Specific components are damaged, but the rest of the gearbox is in good condition.
Replacing the Whole Gearbox: If multiple components are severely damaged, the gearbox housing is cracked, or the gearbox repeatedly experiences issues, replacing the entire unit might be a better option.
When to Replace the Whole Gearbox:
- Severe damage to multiple components.
- Cracks or damage to the gearbox housing.
- Frequent breakdowns and repairs.
Professional Assessment: In some cases, it’s best to consult a professional technician to assess the situation and provide recommendations. They can guide you on whether to replace parts or the entire unit based on the specific circumstances.
Ultimately, the decision between replacing parts and replacing the whole NMRV gearbox depends on factors such as the extent of damage, cost considerations, and the expertise of professionals.
Lifespan of an NMRV Gearbox
The lifespan of an NMRV (worm gear) gearbox can vary based on several factors, including the quality of manufacturing, proper maintenance practices, operating conditions, and the specific application it is used for. However, when designed, manufactured, and maintained properly, NMRV gearboxes can have a long and reliable service life.
High-quality NMRV gearboxes that are made from durable materials, precisely machined, and assembled with care tend to have a longer lifespan. Regular maintenance, including proper lubrication, inspection, and addressing any signs of wear or damage, can significantly extend the gearbox’s operational life.
The operating conditions in which the gearbox is used also play a role in determining its lifespan. Factors such as load, temperature, speed, and environment can impact the wear and tear on the gearbox components.
It’s important to follow the manufacturer’s recommendations for maintenance intervals and procedures to ensure optimal performance and longevity of the NMRV gearbox. By adhering to these guidelines and addressing any issues promptly, users can expect an NMRV gearbox to provide reliable service for many years.
NMRV 변속기 설치
NMRV 변속기를 설치할 때는 정확한 정렬과 견고한 고정을 위해 세심한 주의가 필요합니다. 다음은 설치 과정에 대한 일반적인 안내입니다.
- 작업 공간을 준비하세요: 깨끗하고 정돈된 작업 공간에 필요한 도구와 장비를 갖추십시오.
- 위치 선정: NMRV 기어박스를 기계의 원하는 위치에 놓고 입력 및 출력 부품과 정렬되는지 확인하십시오.
- 조정: 변속기의 입력축이 동력원으로부터 오는 구동축과 정렬되어 있는지 확인하십시오. 정렬이 어긋나면 조기 마모 및 효율 저하가 발생할 수 있습니다.
- 설치: 적절한 고정 장치를 사용하여 NMRV 기어박스를 기계 프레임에 단단히 고정하십시오. 토크 사양은 제조업체의 권장 사항을 따르십시오.
- 입력 결합: 적절한 커플링을 사용하여 변속기의 입력축을 구동축에 연결하십시오. 변속기 부품에 불필요한 스트레스가 가해지지 않도록 커플링의 정렬 상태를 정확하게 맞춰야 합니다.
- 출력 결합: 마찬가지로 적절한 커플링을 사용하여 기어박스의 출력축을 구동 부품에 연결하십시오.
- 매끄럽게 하기: 작동 전에 기어박스에 권장 윤활유를 채워 넣어 기어의 원활한 맞물림을 보장하고 마찰을 줄이십시오.
- 테스트 중: 기계를 잠시 가동하여 이상한 소음, 진동 또는 누출이 있는지 확인하십시오. 필요한 조정을 하십시오.
원활하고 문제 없는 설치를 위해서는 제조업체의 설치 지침 및 사양을 준수하는 것이 매우 중요합니다. 올바른 설치는 NMRV 변속기의 수명 연장과 안정적인 성능 유지에 기여합니다.
editor by CX 2023-11-20
