Penerangan Produk
RV series Characteristics
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| Type | Old Type | Output Torque | Output Shaft Dia. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Packing
Delivery
| Permohonan: | Machinery, Agricultural Machinery |
|---|---|
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Pemasangan: | 90 Degree |
| Susun atur: | Worm and Worm Wheel |
| Bentuk Gear: | Cacing |
| Langkah: | Langkah Tunggal |
| Penyesuaian: | Tersedia | Permintaan Tersuai |
|---|
Langkah Berjaga-jaga Keselamatan Semasa Bekerja dengan Kotak Gear NMRV
Bekerja dengan kotak gear NMRV (gear cacing) memerlukan perhatian yang teliti terhadap keselamatan bagi mengelakkan kemalangan dan kecederaan. Berikut adalah beberapa langkah berjaga-jaga keselamatan penting yang perlu dipertimbangkan:
- Peralatan Pelindung Diri (PPE): Sentiasa pakai PPE yang sesuai, seperti sarung tangan, cermin mata keselamatan, dan pakaian pelindung, untuk melindungi diri anda daripada potensi bahaya.
- Penguncian-Tagout: Sebelum melakukan sebarang penyelenggaraan atau pembaikan, pastikan peralatan dimatikan dan dikunci dengan betul untuk mengelakkan permulaan yang tidak disengajakan.
- Latihan: Hanya kakitangan yang berkelayakan dengan latihan dan pengalaman yang betul sahaja boleh mengendalikan kotak gear NMRV untuk meminimumkan risiko ralat dan kemalangan.
- Alatan yang Betul: Gunakan alat yang betul untuk kerja tersebut dan pastikan ia berada dalam keadaan baik. Alat yang salah boleh menyebabkan kerosakan atau menimbulkan risiko keselamatan.
- Pencahayaan yang Mencukupi: Bekerja di kawasan yang terang untuk meningkatkan penglihatan dan mengurangkan risiko kemalangan yang disebabkan oleh pencahayaan yang kurang baik.
- Kawasan Kerja Selamat: Pastikan kawasan kerja bersih, teratur dan bebas daripada kekusutan untuk mengelakkan bahaya tersandung dan meningkatkan keselamatan keseluruhan.
- Pelinciran: Semasa menggunakan pelincir, berhati-hati untuk mengelakkan tumpahan. Bersihkan sebarang tumpahan dengan segera untuk mengelakkan tergelincir dan jatuh.
- Ikut Garis Panduan Pengilang: Adhere to the manufacturer’s instructions, maintenance schedules, and safety guidelines when working on NMRV gearboxes.
- Keselamatan Elektrik: Jika kotak gear dikuasakan oleh elektrik, pastikan protokol keselamatan elektrik yang betul dipatuhi semasa penyelenggaraan atau pembaikan.
- Elakkan Beban Lebih: Jangan melebihi kapasiti beban yang disyorkan bagi kotak gear untuk mengelakkan kegagalan mekanikal dan potensi bahaya.
- Jauhi Bahagian Bergerak: Jauhkan tangan, pakaian dan objek lain daripada bahagian yang bergerak untuk mengelakkan kekusutan atau kecederaan.
- Prosedur Kecemasan: Biasakan diri dengan prosedur penutupan kecemasan dan ketahui cara bertindak balas sekiranya berlaku situasi yang tidak dijangka.
Dengan mengikuti langkah berjaga-jaga keselamatan ini, anda boleh membantu memastikan persekitaran kerja yang selamat dan meminimumkan risiko kemalangan atau kecederaan semasa bekerja dengan kotak gear NMRV.
Jangka hayat Kotak Gear NMRV
Jangka hayat kotak gear NMRV (gear cacing) boleh berbeza-beza berdasarkan beberapa faktor, termasuk kualiti pembuatan, amalan penyelenggaraan yang betul, keadaan operasi dan aplikasi khusus ia digunakan. Walau bagaimanapun, apabila direka bentuk, dikeluarkan dan diselenggara dengan betul, kotak gear NMRV boleh mempunyai hayat perkhidmatan yang panjang dan boleh dipercayai.
High-quality NMRV gearboxes that are made from durable materials, precisely machined, and assembled with care tend to have a longer lifespan. Regular maintenance, including proper lubrication, inspection, and addressing any signs of wear or damage, can significantly extend the gearbox’s operational life.
Keadaan operasi di mana kotak gear digunakan juga memainkan peranan dalam menentukan jangka hayatnya. Faktor seperti beban, suhu, kelajuan dan persekitaran boleh memberi kesan kepada haus dan lusuh pada komponen kotak gear.
It’s important to follow the manufacturer’s recommendations for maintenance intervals and procedures to ensure optimal performance and longevity of the NMRV gearbox. By adhering to these guidelines and addressing any issues promptly, users can expect an NMRV gearbox to provide reliable service for many years.
Key Features of an NMRV Gearbox
NMRV gearboxes, also known as worm gear reducers, offer several key features that make them suitable for various applications:
- Reka Bentuk Kompak: NMRV gearboxes are known for their compact and space-saving design, making them ideal for installations with limited space.
- Kecekapan Tinggi: These gearboxes offer relatively high efficiency levels, which ensures efficient power transmission and reduced energy loss.
- Speed Reduction: NMRV gearboxes are primarily used for speed reduction applications, where the input speed is reduced while torque is increased.
- Torque Multiplication: The worm and worm wheel mechanism allows for torque multiplication, making NMRV gearboxes suitable for applications requiring high torque output.
- Self-Locking: The helical design of the worm causes self-locking, preventing the output shaft from back-driving the input shaft and providing mechanical locking.
- Operasi Lancar: NMRV gearboxes offer smooth and quiet operation, making them suitable for applications where noise reduction is important.
- Wide Range of Ratios: These gearboxes come in a wide range of gear ratios, allowing users to select the appropriate ratio for their specific application.
- Penyelenggaraan Rendah: The simple design and few moving parts contribute to the low maintenance requirements of NMRV gearboxes.
- Kebolehgunaan: NMRV gearboxes are versatile and can be used in various industries and applications, including conveyor systems, food processing, packaging, and more.
It’s important to consider these key features when selecting an NMRV gearbox for your specific application to ensure optimal performance and efficiency.
editor by CX 2023-10-09