China Good quality Reducer Spiral Bevel Helical Speed Reduction Agriculture Agricultural Cycloidal Servo High Precision Planetary Winch Track Wheel Slewing Drive Nmrv Worm Gearbox bevel gearbox

Descrição do produto

Reducer Spiral Bevel Helical Speed Reduction Agriculture Agricultural Cycloidal Servo High Precision Planetary Winch Track Wheel Slewing Drive Nmrv Worm Gearbox

Our products

Worm gearbox: RV series, WP series, SWL series screw jack, VF series 

Helical gearbox: R/F/K/S series, HB series, BKM series, RC series, SMR shaft mounted gearbox, TA shaft mounted gearbox

Cycloidal gearboxes: BL/XL flange vertical installed double shaft type, BW/XW baseboard horizontal installed double shaft type, BLD/XLD flange vertical installed motor direct-connection type, BWD/XWD baseboard horizontal installed motor direct-connection type

Planetary gearbox: High precision planetary gearboxes, Planetary gearbox for feed mixer, Planetary gearbox for construction mixer, Travel drives, Winch drives, Slew drives, Inline gear reducer

Agricultural gearbox: Planetary gearbox for feed mixer, Flail Mower Gearbox, Rotary Tiller Gearbox, Lawn Mower Gearbox, rotary cutter gearbox, post hole gearbox, rotary mower gearbox, irrigation gearbox, fertilizer spreader gearbox, hydraulic drive gearbox, rotary rakes gearbox, hay tedders gearbox, sewage agitators gearbox, cutter bars gearbox, snowblower gearbox…
 

Our Advantages

–Box processing accuracy assurance
    Large horizontal box machining center
    High-end fully automatic multi-axis CNC boring and milling machine
    Fully CNC high-precision processing ensures the accuracy of hole location

–Fourth level precision of precision gear grinding
    The tooth surface is carburized and hardened, which is durable
    Fine rolling and grinding process, high efficiency, stable and low noise

–Automatic numerical control workshop
    Standardized CNC production workshop
    Pass the ISO9001 quality system certification
    Efficient operation to ensure production duration

–Diversified configuration and matching as required
    It can be equipped with common three-phase/single-phase, braking, frequency conversion, explosion-proof, servo, and other motors.
    Different motor voltage/frequency, protection grade, and energy efficiency grade can be configured.
    Customizable input end cover matching non-standard power input device

–Automatic painting assembly line
    Fully automatic painting assembly line
    Ensure both internal and external products
    Exquisite appearance and brand expression

–Rich customization design capability
    Design technology team with more than 20 years of experience
    Can undertake customization of various non-standard reducers

perfil de companhia

The company specializes in producing worm gearboxes (reducers), agricultural gearboxes, planetary gearboxes, helical gearboxes, swl series screw gearboxes, R, K, F, S series helical gear reducers, B/X series cycloidal pin gear reducers, etc. The products are exported to dozens of countries and regions in Europe, America, Japan, India, Brazil, etc. The products are mainly used in plastics, rubber, metallurgy and mining, petrochemical industry, hoisting and transportation, light industrial food, and other fields.

The company has exact and sensitive equipment, challenging tooth surface processing, and manufacturing equipment: German and Swiss gear grinders, gear testers, hobbing machines, large boring and milling machines, Japanese machining centers, etc.
More than 20 projects, such as the high torque reducer developed by the company, have won the national patent invention certificate and also won the national “high-tech enterprise certificate” in 2571.
Since its establishment in 2003, the company has adhered to the concept of “sustainable operation,” the business philosophy of “people-oriented, customer first,” and the core values of “unity, friendship, dedication, innovation, and efficiency.” The company keeps up with the cutting-edge technology in the market and strives to create the most satisfactory products for customers!

Product processing flow

Box processing process
 

Mechanical modeling of metal mold → casting on production line → artificial aging treatment → shot peening treatment → machining center processing → CMM detection

Gear processing process

Forging → normalizing → rough turning → fine turning → gear hobbing → chamfering of tooth end → carburizing and quenching (HRC58-62) → shot blasting → grinding of the end face and inner hole → gear grinding → accuracy testing (tooth shape, tooth orientation, tooth pitch, etc., level 6) → wire cutting keyway → magnetic particle flaw detection → ultrasonic cleaning and rust prevention.

Process flow of gear shaft processing

Forging → normalizing → rough turning (including center hole drilling) → finish turning → gear hobbing → keyway milling → carburizing and quenching (HRC58-62) → shot blasting → grinding center hole → excircle grinding → gear grinding → testing (tooth shape, tooth pitch, etc., level 6) → magnetic particle inspection → ultrasonic cleaning and rust prevention.

Certificações

Packaging & Shipping

How to select reducer

To determine the model of a reducer, the following parameters need to be determined:

1. Determine the running speed of the machine, and calculate the reduction ratio of the reducer according to this speed (reduction ratio=input shaft speed/output shaft speed=motor speed/mechanical required speed);
2. Calculate the load torque, select the output of the reducer according to this torque (refer to the “Output Torque Table” provided by the reducer manufacturer), and determine the reducer model;
3. Determine the additional functions of the reducer, such as power off braking, power on braking, frequency conversion, shrink frame, housing material, etc. Some additional functions can only be provided by specific factories.

Vida útil de uma caixa de engrenagens NMRV

A vida útil de uma caixa de engrenagens NMRV (engrenagem helicoidal) pode variar dependendo de diversos fatores, incluindo a qualidade de fabricação, práticas adequadas de manutenção, condições de operação e a aplicação específica para a qual é utilizada. No entanto, quando projetadas, fabricadas e mantidas corretamente, as caixas de engrenagens NMRV podem ter uma vida útil longa e confiável.

Caixas de engrenagens NMRV de alta qualidade, fabricadas com materiais duráveis, usinadas com precisão e montadas com cuidado, tendem a ter uma vida útil mais longa. A manutenção regular, incluindo lubrificação adequada, inspeção e correção de quaisquer sinais de desgaste ou danos, pode prolongar significativamente a vida útil da caixa de engrenagens.

As condições de operação da caixa de engrenagens também influenciam sua vida útil. Fatores como carga, temperatura, velocidade e ambiente podem afetar o desgaste dos componentes da caixa de engrenagens.

É importante seguir as recomendações do fabricante quanto aos intervalos e procedimentos de manutenção para garantir o desempenho ideal e a longevidade da caixa de engrenagens NMRV. Ao seguir essas diretrizes e solucionar quaisquer problemas prontamente, os usuários podem esperar que a caixa de engrenagens NMRV ofereça um serviço confiável por muitos anos.

Cálculo dos requisitos de torque para uma caixa de engrenagens NMRV

O cálculo dos requisitos de torque para uma caixa de engrenagens NMRV envolve várias etapas: Identificar o torque de entrada, calcular o torque de saída, considerar a eficiência e adicionar uma margem de segurança.

1. Identificar o torque de entrada: Determine o torque de entrada necessário para a aplicação, levando em consideração fatores como carga, velocidade e eficiência.
2. Calcular o torque de saída: Utilize a relação de transmissão da caixa de engrenagens NMRV para calcular o torque de saída necessário para atingir a velocidade de saída desejada.
3. Considere a eficiência: Leve em consideração a eficiência da caixa de engrenagens NMRV. O torque de saída real será influenciado pela eficiência mecânica da caixa de engrenagens.
4. Adicionar margem de segurança: Para garantir um desempenho confiável e levar em conta as variações nas condições de operação, recomenda-se adicionar uma margem de segurança aos requisitos de torque calculados.

Fórmula para calcular o torque de saída: Torque de saída = Torque de entrada × Relação de transmissão × Eficiência da caixa de câmbio

Lembre-se de que os requisitos de torque podem variar de acordo com a aplicação específica e fatores como tipo de carga, ciclo de trabalho e condições ambientais. Consultar fabricantes de caixas de engrenagens ou especialistas em engenharia pode ajudar a garantir cálculos de torque precisos para sua aplicação com caixa de engrenagens NMRV.