Ürün Açıklaması
RV series Characteristics
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| Type | Old Type | Output Torque | Output Shaft Dia. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Packing
Delivery
| Başvuru: | Motor, Makine, Tarım Makineleri |
|---|---|
| İşlev: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Düzen: | Corner |
| Sertlik: | Sertleştirilmiş Diş Yüzeyi |
| Kurulum: | Dikey Tip |
| Adım: | Three-Step |
| Özelleştirme: | Mevcut | Özelleştirilmiş Talep |
|---|
Replacing Parts vs. Replacing the Whole NMRV Gearbox
Whether to replace parts or the entire NMRV gearbox depends on the extent of the issue and the availability of replacement parts:
Replacing Parts: If a specific component is faulty or worn, you can often replace that part. This is a cost-effective solution and is feasible when the damage is isolated to a single component.
When to Replace Parts:
- Minor wear on gears, bearings, or seals.
- Specific components are damaged, but the rest of the gearbox is in good condition.
Replacing the Whole Gearbox: If multiple components are severely damaged, the gearbox housing is cracked, or the gearbox repeatedly experiences issues, replacing the entire unit might be a better option.
When to Replace the Whole Gearbox:
- Severe damage to multiple components.
- Cracks or damage to the gearbox housing.
- Frequent breakdowns and repairs.
Professional Assessment: In some cases, it’s best to consult a professional technician to assess the situation and provide recommendations. They can guide you on whether to replace parts or the entire unit based on the specific circumstances.
Ultimately, the decision between replacing parts and replacing the whole NMRV gearbox depends on factors such as the extent of damage, cost considerations, and the expertise of professionals.
NMRV Şanzımanının Tasarım Prensipleri
NMRV (sonsuz dişli) şanzımanının tasarımı, verimli ve güvenilir çalışmasını sağlayan temel prensiplere dayanmaktadır:
- Sonsuz Dişli Mekanizması: NMRV şanzımanının temelini sonsuz vida ve sonsuz dişli oluşturur. Genellikle silindirik şekilli olan sonsuz vida, sonsuz dişlinin dişleriyle kenetlenir. Bu yapılandırma, yüksek vites küçültme oranları sağlar.
- Helisel Dişliler: Sonsuz vida genellikle heliseldir ve bu da sonsuz dişli çarkıyla daha düzgün bir şekilde temas etmesini sağlar. Helisel dişliler, geleneksel düz kesimli sonsuz dişlilerde görülen kayma sürtünmesini ve gürültüyü azaltır.
- Kompakt Tasarım: NMRV şanzımanları, genellikle dik açılı bir konfigürasyona sahip olacak şekilde kompakt olarak tasarlanmıştır. Bu, çeşitli uygulamalarda alanın verimli kullanılmasını sağlar.
- Alaşımlı Yapı: NMRV şanzımanlarının çoğu, dayanıklılık ve korozyon direnci sağlayan yüksek kaliteli alaşımlardan üretilmiştir. Malzeme seçimi, şanzımanın değişen yüklere ve çevresel koşullara dayanabilmesini sağlar.
- Yatak Desteği: Rulmanlar, dişli kutusu içindeki dönen elemanları destekleyerek sürtünmeyi azaltır ve sorunsuz çalışmayı sağlar. Rulmanlar, radyal ve eksenel yükleri karşılayacak şekilde stratejik olarak yerleştirilmiştir.
- Sızdırmazlık ve Yağlama: NMRV şanzımanları, kirleticilerin girişini önlemek ve yağlama yağını muhafaza etmek için etkili sızdırmazlık mekanizmalarıyla donatılmıştır. Aşınmayı azaltmak ve şanzıman verimliliğini artırmak için uygun yağlama şarttır.
- Verimli Güç İletimi: NMRV şanzımanlarındaki sonsuz dişli mekanizması, yüksek dişli küçültme oranları sağlayarak enerji kayıplarını en aza indirirken verimli güç aktarımına olanak tanır.
- Sessiz Çalışma: Sonsuz vida ve sonsuz dişli çarkının helisel tasarımı, geleneksel düz kesimli sonsuz dişlilere kıyasla daha sessiz çalışmasına katkıda bulunur.
- Geniş Oran Yelpazesi: NMRV şanzımanları çeşitli dişli oranlarında mevcuttur ve bu sayede kullanıcılar, özel uygulama ihtiyaçlarına uygun konfigürasyonu seçebilirler.
Bu tasarım prensiplerinin birleşimi, çok çeşitli endüstriyel uygulamalar için verimli, güvenilir ve sessiz güç aktarımı sağlayan bir NMRV şanzımanı ortaya çıkarır.
NMRV Gearbox Ratios
NMRV gearboxes are available in a variety of gear ratios to suit different applications and torque requirements. The gear ratio determines the relationship between the input and output speeds of the gearbox. Commonly available ratios include:
- 5:1: This ratio provides higher output torque at a slower output speed compared to the input speed.
- 7.5:1: This ratio offers a balance between torque and speed.
- 10:1: With this ratio, the output speed is further reduced while increasing torque output.
- 15:1: This ratio is suitable for applications requiring higher torque output at the expense of speed.
- 20:1: This ratio maximizes torque output while significantly reducing output speed.
- 25:1: It provides even higher torque output at a further reduced output speed.
- 30:1: This ratio is ideal for applications demanding maximum torque at minimum output speed.
- 40:1 and higher: These ratios are used in applications with very high torque requirements and low output speed.
The choice of gearbox ratio depends on the specific application, desired output speed, and required torque. It’s important to select the right ratio to ensure optimal performance and efficiency in your machinery.
editor by CX 2023-09-12