Product Description
Overview
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Quick Details
Gearing Arrangement: Worm Brand Name: CHINAMFG
Input Speed: 1400 rpm Output Speed: 14 rpm to 186 rpm
Rated Power: 0.06 ~ 4KW Output Torque: 2.6-479N.M
Color: Blue/Silver or on request Origin: ZHangZhoug, China (Mainland)
Warranty: 1 Year Application: Industry
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Supply Ability
Supply Ability: 20000 Piece/Pieces per Month
Extra Service: OEM is welcome
QC System: ISO9001:2008
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Packaging & Delivery
Package: Wooden box/Paper carton
Port: HangZhou/ZheJiang or on request
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TYPE | Worm Gear Speed Reducer/Worm Gearbox |
MODEL | NMRV series size:571,030,040,050,063,075,090,110,130,150 |
RATIO | 5,7.5,10,15,20,25,30,40,50,60,80,100 |
COLOR | Blue(RAL5571)/Silver grey (RAL9571) or on your request |
MATERIAL | Housing:Aluminum alloy |
PACKING | Wooden box/Paper carton |
BEARING | C&U |
SEAL | SKF |
WARRANTY | 1 Year |
INPUT POWER | 0.09KM-15KM |
USAGES | Foodstuffs, Ceramics, Packing, Chemicals, Pharmacy, Plastics, Paper-making, Machine-tools |
IEC FLANGE | IEC standard flange or on request |
LUBRICANT | Shell or Henry |
About CHINAMFG since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of non-standard products, such as gears, shafts, punching parts ect, according to customers’ Drawings or sam-
ples.
Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also.
Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Marine, Agricultural Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Layout: | Coaxial |
Gear Shape: | Worm and Wormwheel |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
---|
Using NMRV Gearboxes in High-Load Applications
NMRV gearboxes can be used in moderate to high-load applications, but their load capacity is generally limited compared to some other gearbox types. They are best suited for applications with light to moderate loads, such as conveyor systems, packaging equipment, and small machinery. It’s important to consider the specific load requirements and consult with gearbox manufacturers or engineers to ensure the chosen NMRV gearbox can handle the intended application’s load demands.
Benefits of Using an NMRV Gearbox
NMRV gearboxes offer several advantages that make them a popular choice in various applications:
- Compact Design: NMRV gearboxes are compact and space-efficient, making them suitable for installations with limited space.
- High Efficiency: These gearboxes are designed for high efficiency, minimizing energy losses during power transmission.
- Smooth Operation: NMRV gearboxes provide smooth and reliable operation due to their precise gear meshing and design.
- Quiet Performance: The design and quality of NMRV gearboxes contribute to quiet operation, reducing noise levels in various applications.
- Cost-Effective: Their efficient manufacturing processes and durability make NMRV gearboxes a cost-effective choice for power transmission.
- Wide Ratio Range: NMRV gearboxes are available in a wide range of gear ratios, allowing users to select the most suitable option for their specific application needs.
- Corrosion Resistance: Many NMRV gearboxes are constructed using materials that offer corrosion resistance, enhancing their longevity and performance in harsh environments.
- Easy Installation: The compact and lightweight design of NMRV gearboxes makes them relatively easy to install and integrate into various systems.
- Low Maintenance: With proper lubrication and maintenance, NMRV gearboxes can have a long service life with minimal maintenance requirements.
- Versatility: NMRV gearboxes are versatile and can be used in a wide range of applications, from industrial machinery to conveyor systems.
These benefits collectively contribute to the popularity of NMRV gearboxes in industries where efficient and reliable power transmission is crucial.
Choosing the Right Size NMRV Gearbox for Your Application
Selecting the appropriate size NMRV gearbox for your application involves considering several important factors:
- Input Power: Determine the power requirement of your application, including both the input speed and the required output torque.
- Service Factor: Take into account any potential overloads or unexpected conditions that may occur during operation. Applying a service factor ensures the gearbox can handle occasional peak loads.
- Output Speed: Calculate the desired output speed of the gearbox. This is crucial for ensuring the gearbox meets the requirements of your application.
- Operating Conditions: Consider the environmental conditions in which the gearbox will operate, including temperature, humidity, and exposure to dust or chemicals.
- Mounting and Space: Evaluate the available space for mounting the gearbox and ensure it fits within the allotted dimensions.
- Shaft Configuration: Determine whether the gearbox requires a specific shaft configuration or if additional components such as couplings are needed.
- Application Type: Consider the type of application the gearbox will be used in, such as conveyor systems, agitators, mixers, or other specific applications.
- Load Characteristics: Analyze the load characteristics, including the type of load (constant, intermittent, shock), to ensure the gearbox can handle the load variations.
It’s essential to work closely with gearbox manufacturers or distributors who can provide technical support and assist in selecting the right size NMRV gearbox based on your specific application requirements.
editor by CX 2024-02-09
China Standard Nmrv Series Aluminum&Cast Iron Worm Gearbox components of gearbox
Product Description
High Rpm RV series Aluminum Alloy Worm Gear box NMRV 571-150 Reducer Variable Wheel Drive Speed Reduction Worm Gearbox
Product Parameters
Specification
Type |
Worm Gearbox/Worm Gear Speed Reducer |
Model |
NMRV:571,030,040,050,063,075,090,110,130,150 |
Center distance |
25-150mm |
Ratio |
5,7.5,10,15,20,25,30,40,50,60,80,100 |
Torque |
1.8-1800Nm |
Motor |
2 pole, 4 pole, 6 pole |
Mounting position |
Omnidirectional |
Color |
Blue/Silver grey Or On request |
Material |
NMRV571~090:Aluminum alloy; NMRV110~150 Cast iron |
Details
Multiple inputs and outputs
Feature
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.
contact-info.html
Model |
NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 |
Ratio |
5,7.5,10,15,20,25,30,40,50,60,80,100 |
Output Torque |
1.8-1760Nm |
Application |
Machinery Industry |
Input Speed |
900-2800RPM |
Output Speed |
10-250RPM |
Material |
Housing: Size 25-110 Is Aluminum Alloy, Size 110-150 Is Cast-Iron |
Worm Wheel: ZCuSn10Pb1 |
|
Worm:20Cr |
|
Pinion:Tin Bronze |
|
Output Shaft: Steel-45# |
|
IEC Flange |
IEC Standard Flange Or On Customer Request |
Detailed Photos
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Hardness: | Hardened Tooth Surface |
---|---|
Installation: | 90 Degree |
Layout: | Expansion |
Gear Shape: | Bevel Gear |
Step: | Single-Step |
Type: | Gear Reducer |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
---|
Using NMRV Gearboxes in High-Load Applications
NMRV gearboxes can be used in moderate to high-load applications, but their load capacity is generally limited compared to some other gearbox types. They are best suited for applications with light to moderate loads, such as conveyor systems, packaging equipment, and small machinery. It’s important to consider the specific load requirements and consult with gearbox manufacturers or engineers to ensure the chosen NMRV gearbox can handle the intended application’s load demands.
Design Principles of an NMRV Gearbox
The design of an NMRV (worm gear) gearbox is based on key principles that enable its efficient and reliable operation:
- Worm Gear Mechanism: The core of an NMRV gearbox is the worm screw and worm wheel. The worm screw, typically cylindrical in shape, meshes with the teeth of the worm wheel. This configuration provides high gear reduction ratios.
- Helical Gearing: The worm screw is usually helical, allowing for smoother engagement with the worm wheel. Helical gearing reduces the sliding friction and noise associated with traditional straight-cut worm gears.
- Compact Design: NMRV gearboxes are designed to be compact, often with a right-angle configuration. This allows for efficient use of space in various applications.
- Alloy Construction: Many NMRV gearboxes are constructed from high-quality alloys, providing durability and corrosion resistance. The choice of materials ensures a gearbox capable of withstanding varying loads and environmental conditions.
- Bearing Support: Bearings support the rotating elements within the gearbox, reducing friction and ensuring smooth operation. Bearings are strategically placed to handle radial and axial loads.
- Sealing and Lubrication: NMRV gearboxes are equipped with effective sealing mechanisms to prevent the entry of contaminants and to retain lubricating oil. Proper lubrication is essential for reducing wear and enhancing gearbox efficiency.
- Efficient Power Transmission: The worm gear mechanism in NMRV gearboxes provides high gear reduction ratios, allowing for efficient power transmission while minimizing energy losses.
- Quiet Operation: The helical design of the worm screw and worm wheel contributes to quieter operation compared to traditional straight-cut worm gears.
- Wide Range of Ratios: NMRV gearboxes are available in various gear ratios, allowing users to select the appropriate configuration for their specific application needs.
The combination of these design principles results in an NMRV gearbox that offers efficient, reliable, and quiet power transmission for a wide range of industrial applications.
Using an NMRV Gearbox
An NMRV gearbox, also known as a worm gear reducer, is commonly used for various applications that require speed reduction, torque multiplication, and smooth power transmission. This type of gearbox offers several benefits:
- Compact Design: NMRV gearboxes have a compact and space-saving design, making them suitable for applications with limited installation space.
- High Gear Ratio: Worm gear reducers can achieve high gear ratios in a single stage, making them ideal for applications where a significant reduction in speed is needed.
- Quiet Operation: The meshing of the worm gear and worm wheel results in low noise levels during operation.
- Simple Operation: NMRV gearboxes have a simple design with fewer components, leading to ease of operation and maintenance.
- Reliable and Durable: Worm gear reducers are known for their reliability and durability, making them suitable for continuous and heavy-duty applications.
Common applications of NMRV gearboxes include:
- Conveyor systems
- Material handling equipment
- Industrial machinery
- Automated systems
- Food processing equipment
- Packaging machinery
Due to their versatility and ability to provide precise speed reduction, NMRV gearboxes are widely used in various industries to optimize the performance of different types of machinery and equipment.
editor by CX 2024-01-29
China OEM Nmrv Aluminium and Cast Iron Worm Gearbox for Engine Transmission with Best Sales
Product Description
Product Description
Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1
Detailed Photos
Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS
Exploded View:
Product Parameters
Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
RV571 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
GMRV Outline Dimension:
GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Company Profile
About CHINAMFG Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.
FAQ
1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Right Angle |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
Samples: |
US$ 12/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Safety Precautions When Working with NMRV Gearboxes
Working with NMRV (worm gear) gearboxes requires careful attention to safety to prevent accidents and injuries. Here are some essential safety precautions to consider:
- Personal Protective Equipment (PPE): Always wear appropriate PPE, such as gloves, safety glasses, and protective clothing, to protect yourself from potential hazards.
- Lockout-Tagout: Before performing any maintenance or repairs, ensure the equipment is properly shut down and locked out to prevent accidental startup.
- Training: Only qualified personnel with proper training and experience should work on NMRV gearboxes to minimize the risk of errors and accidents.
- Proper Tools: Use the correct tools for the job and ensure they are in good condition. Incorrect tools can cause damage or pose safety risks.
- Adequate Lighting: Work in well-lit areas to enhance visibility and reduce the risk of accidents caused by poor lighting.
- Secure Work Area: Ensure the work area is clean, organized, and free from clutter to prevent tripping hazards and improve overall safety.
- Lubrication: When applying lubricants, be cautious to avoid spills. Clean up any spills immediately to prevent slips and falls.
- Follow Manufacturer Guidelines: Adhere to the manufacturer’s instructions, maintenance schedules, and safety guidelines when working on NMRV gearboxes.
- Electrical Safety: If the gearbox is electrically powered, ensure proper electrical safety protocols are followed during maintenance or repairs.
- Avoid Overloading: Do not exceed the recommended load capacities of the gearbox to prevent mechanical failures and potential hazards.
- Stay Clear of Moving Parts: Keep hands, clothing, and other objects away from moving parts to prevent entanglement or injury.
- Emergency Procedures: Be familiar with emergency shutdown procedures and know how to respond in case of an unexpected situation.
By following these safety precautions, you can help ensure a safe working environment and minimize the risk of accidents or injuries when working with NMRV gearboxes.
Design Principles of an NMRV Gearbox
The design of an NMRV (worm gear) gearbox is based on key principles that enable its efficient and reliable operation:
- Worm Gear Mechanism: The core of an NMRV gearbox is the worm screw and worm wheel. The worm screw, typically cylindrical in shape, meshes with the teeth of the worm wheel. This configuration provides high gear reduction ratios.
- Helical Gearing: The worm screw is usually helical, allowing for smoother engagement with the worm wheel. Helical gearing reduces the sliding friction and noise associated with traditional straight-cut worm gears.
- Compact Design: NMRV gearboxes are designed to be compact, often with a right-angle configuration. This allows for efficient use of space in various applications.
- Alloy Construction: Many NMRV gearboxes are constructed from high-quality alloys, providing durability and corrosion resistance. The choice of materials ensures a gearbox capable of withstanding varying loads and environmental conditions.
- Bearing Support: Bearings support the rotating elements within the gearbox, reducing friction and ensuring smooth operation. Bearings are strategically placed to handle radial and axial loads.
- Sealing and Lubrication: NMRV gearboxes are equipped with effective sealing mechanisms to prevent the entry of contaminants and to retain lubricating oil. Proper lubrication is essential for reducing wear and enhancing gearbox efficiency.
- Efficient Power Transmission: The worm gear mechanism in NMRV gearboxes provides high gear reduction ratios, allowing for efficient power transmission while minimizing energy losses.
- Quiet Operation: The helical design of the worm screw and worm wheel contributes to quieter operation compared to traditional straight-cut worm gears.
- Wide Range of Ratios: NMRV gearboxes are available in various gear ratios, allowing users to select the appropriate configuration for their specific application needs.
The combination of these design principles results in an NMRV gearbox that offers efficient, reliable, and quiet power transmission for a wide range of industrial applications.
Industries Using NMRV Gearboxes
NMRV gearboxes find widespread use in various industries due to their versatility and reliability. Some common industries include:
- Food and Beverage: NMRV gearboxes are used in conveyor systems, mixers, and packaging equipment.
- Material Handling: They are employed in conveyor belts, lifting equipment, and automated material handling systems.
- Automation and Robotics: NMRV gearboxes play a critical role in precise motion control and positioning in robotic systems.
- Textile: They are used in machinery for spinning, weaving, and fabric processing.
- Pharmaceutical: NMRV gearboxes are utilized in pill coating machines, mixers, and other pharmaceutical processing equipment.
- Agriculture: They find applications in irrigation systems, conveyor systems, and various agricultural machinery.
- Packaging: NMRV gearboxes are used in packaging machinery to ensure controlled movement and accuracy.
- Automotive: They are used in automated assembly lines and manufacturing processes in the automotive industry.
- Printing: NMRV gearboxes contribute to precise movement and synchronization in printing machinery.
- Energy: They are employed in wind turbine systems, solar tracking systems, and other renewable energy applications.
The adaptability and efficiency of NMRV gearboxes make them a preferred choice in industries that require reliable and precise power transmission solutions.
editor by CX 2023-10-30
China best 135 Degree Cast Iron Conveyor Gearbox bevel vs worm gearbox
Product Description
Product Description
Company Profile
In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).
Through our CZPT brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors CZPT through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.
We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.
Certifications
Our Factory
Sample Room
Why choose us?
1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.
2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.
3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.
4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.
5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.
Packaging & Shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years
Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time? What is your terms of payment?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,balance before shipment.
Q: What is the exact MOQ or price for your product?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.
Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
If you have another question, please feel free to contact us.
Application: | Machinery, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Straight or Spiral Bevel Gear |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
Customization: |
Available
|
|
---|
Worm gear reducer gearbox
A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
Viscosity
A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution.
The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture.
The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range.
The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability.
The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.
Self-locking function
Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios.
The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable.
Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated.
The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing.
The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash.
Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
application
The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments.
Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction.
Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used.
In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications.
Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.
cost
The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment.
Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations.
Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed.
The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device.
There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
manufacturing
Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions.
editor by CX 2023-05-15
China 0.09-15kw worm gearbox with AC motor cast iron worm gearbox
Error:获取session失败,
Worm reducer gearbox
Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.
Mechanics
A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.
Sizes
Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
Applications
The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.
Cost
The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
Self-locking function
A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.
editor by CX 2023-04-23
China Worm Wafer Resilient Soft Seal Resilient Seat Ductile Iron Cast Iron Water Seal Butterfly Gate Valve Gearbox for Irrigation worm gearbox assembly
Solution Description
Worm Wafer Resilient Soft Seal Resilient Seat Ductile Iron Forged Iron H2o Seal Butterfly Gate Valve Gearbox for Irrigation |
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NO. | Description | Material | Substance variety |
1 | Bolts | Carbon Metal | ASTM A29M-1571 |
two | Indicator Plate | Carbon Steel | ASTM A29M-1571 |
three | O-ring | Rubber | NBR |
4 | Oil seal | Rubber | NBR |
5 | Handwheel indicator | Carbon Steel | ASTM A29M-1571 |
six | Bolts | Carbon Steel | ASTM A29M-1045 |
seven | Go over | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 65-forty five-twelve |
eight | Sealing Gasket | Insulation paper | |
nine | Worm Gear | Ductile iron | ASTM A536 65-forty five-twelve |
ten | Stem Bush | Carbon Steel | ASTM A29M-1571 |
eleven | Snap Ring | Carbon Steel | ASTM A29-1566 |
twelve | Finish Cover | Carbon Steel | ASTM A29M-1571 |
13 | Bearing | Alloy Steel | ASTM A295-52100 |
fourteen | Body | Carbon Metal/ Ductile iron | ASTM A216 WCB/ ASTM A536 65-45-12 |
15 | Grease Nipple | Carbon Steel | ASTM A29M-1571 |
16 | Worm | Carbon Steel | ASTM A29M-1045 |
seventeen | Essential | Carbon Steel | ASTM A29M-1045 |
18 | Reduction physique | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 sixty five-45-twelve |
19 | Bolts | Carbon Steel | ASTM A29M-1045 |
20 | Bearing | Alloy Metal | ASTM A295-52100 |
21 | Gears | Carbon Metal | ASTM A29M-1045 |
22 | Snap Ring | Carbon Metal | ASTM A29-1566 |
23 | Reduction go over | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 sixty five-45-twelve |
24 | Washer of nuts | Carbon Metal | ASTM A29M-1571 |
twenty five | Changing nuts | Carbon Steel | ASTM A29M-1045 |
26 | Altering Bolts | Carbon Metal | ASTM A29M-1045 |
Dimension
DIM Design |
Mounting Base | External Element | Input Shaft Component | Handwheel | |||||||||||||||
Type | Flange Size | D1 | P.C.D | D3 | H0 | H1 | H2 | K | K1 | K2 | K3 | L | L2 | L1 | PD | KEY | M | ||
D2 | N-H-DP | ||||||||||||||||||
KB–1S | A |
F-12 | 85 | 125 | 4-M12-eighteen | 150 | 3 | sixty six | 204 | ninety one | forty eight | 51 | 220 | 83 | 161 | 31 | 21 | 6 | 300 |
KB-01-1S | F-14 | a hundred | 140 | 4-M16-24 | a hundred seventy five | four | seventy five | 225 | 94 | forty eight | sixty one | 276 | 93 | 171 | 31 | 21 | 6 | 350 | |
KB-02-1S | F-16 | one hundred thirty | 165 | 4-M20-thirty | 210 | 5 | 92 | 286 | one hundred ten | 64 | sixty eight | 350 | 113 | 205 | forty | 28 | 8 | 450 | |
KB-03-1S | B |
(F-twenty) | a hundred and forty | 205 | eight-M16-24 | 250 | five | 111 | 325 | 112 | 58 | sixty eight | 362 | 126 | 217 | 40 | 28 | 8 | five hundred |
KB-04-1S | F-25 | two hundred | 254 | 8-M16-24 | 300 | 5 | a hundred and forty four | 383 | 124 | sixty three | one hundred | 426 | 158 | 246 | 40 | 28 | eight | 600 | |
KB-05-1S | F-thirty | 230 | 298 | eight-M20-thirty | 350 | five | 160 | 453 | 143 | seventy one | one zero one | 464 | a hundred ninety | 284 | forty | 28 | 8 | 650 | |
KB-06-1S | F-35 | 260 | 356 | eight-M30-45 | 415 | 5 | 200 | 525 | 169 | ninety one | 119 | 498 | 224 | 318 | 40 | 28 | eight | seven hundred | |
KB-07-1S | B | F-40 | 300 | 406 | eight-M36-54 | 475 | 8 | 225 | 619 | 190 | a hundred and one | 155 | 457 | 237 | 417 | sixty | 38 | 10 | 800 |
KB-08-1S | F-40 | three hundred | 406 | eight-M36-fifty | 475 | eight | 270 | 668 | 201 | 102 | a hundred and fifty five | 499 | 279 | 459 | sixty | 38 | 10 | 900 | |
KB-09-1S | C | F-forty eight | 370 | 483 | 12-M36-54 | 560 | eight | 338 | 790 | 232 | 116 | – | 561 | 341 | 521 | 60 | 38 | 10 | 900 |
Technical Parameters
PARA Product |
Ratio |
Flange Measurement (ISO5211) | Max Valve Stem dmax | Max Torque | M.A. | Weight | |
Enter | Output | ||||||
mm | Nm | Nm | 10% | Kg | |||
KB–1S | 63:1 | F-twelve | 40 (12 X 8) | sixty five | a thousand | 16.1 | 19 |
KB-01-1S | 74:1 | F-14 | 50 (fourteen X 9) | 100 | 1850 | eighteen.9 | 21 |
KB-02-1S | 129:1 | F-sixteen | sixty (18 X 11) | ninety | 3000 | 33 | 38 |
KB-03-1S | 158:one | ( F-twenty ) | 70 (twenty X twelve) | one zero five | 4200 | forty | 41 |
KB-04-1S | 179:1 | F-25 | 90 (25 X fourteen) | a hundred and sixty | 6500 | 41 | sixty four |
KB-05-1S | 177:one | F-thirty | one hundred and five (28 X sixteen) | 225 | 10000 | 45 | 91 |
KB-06-1S | 201:one | F-35 | a hundred and twenty (32 X 18) | 295 | 15000 | 51 | 137 |
KB-07-1S | 202:1 | F-40 | 140 (36 X 20) | 590 | 28000 | 48 | 220 |
KB-08-1S | 244:1 | F-forty | a hundred sixty five (forty X 22) | 890 | 48000 | fifty four | 290 |
KB-09-1S | 234:1 | F-48 | 190 (45 X twenty five) | 1300 | 72000 | 56 | 450 |
Remark:
input torque=output torque/M.A.
Connected products
We supplies a reputable grantee for the product’ s good quality by advanced inspection and testing tools. expert technological crew, beautiful processing technologies and rigid control system.
In modern years, the company has been creating quickly by its prosperous knowledge in production, advanced administration technique, standardized management system, strong technological pressure. We often adhere the notion of survival by high quality, and growth by innovation in science and technological innovation.
Our Team is prepared to perform with you hand in hand and develop brilliance with each other!
Content obtainable
Low carbon metal, C45, 20CrMnTi, 42CrMo, 40Cr, stainless metal. Can be adapted concerning buyer specifications.
Surface therapy
Blacking, galvanization, chroming, electrophoresis, shade portray, …
Heat treatment
Substantial frequency quenching heat treatment method, hardened teeth, carbonizing, nitride, …
FAQ:
Q: Are you buying and selling company or company ?
A: Our team consists in 3 factories and 2 abroad income companies.
Q: Do you provide samples ? is it cost-free or additional ?
A: Indeed, we could supply the sample for free of charge cost but do not pay out the value of freight.
Q: How prolonged is your shipping and delivery time ? What is your conditions of payment ?
A: Normally it is forty-forty five days. The time may fluctuate dependent on the solution and the stage of customization. For regular items, the payment is: 30% T/T in progress ,harmony before shippment.
Q: What is the exact MOQ or cost for your item ?
A: As an OEM organization, we can supply and adapt our merchandise to a extensive selection of wants.As a result, MOQ and cost might drastically fluctuate with dimension, materials and even more specs For instance, pricey goods or normal items will generally have a reduced MOQ. Make sure you make contact with us with all relevant specifics to get the most accurate quotation.
If you have another concern, remember to really feel totally free to speak to us.
US $10-999 / Piece | |
10 Pieces (Min. Order) |
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Application: | Machinery, Marine, Toy, Agricultural Machinery |
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Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Wrom |
Hardness: | Hardened Tooth Surface |
Installation: | Worm Reducer |
Step: | Worm Drive |
###
Worm Wafer Resilient Soft Seal Resilient Seat Ductile Iron Cast Iron Water Seal Butterfly Gate Valve Gearbox for Irrigation |
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NO. | Description | Material | Material number |
1 | Bolts | Carbon Steel | ASTM A29M-1020 |
2 | Indicator Plate | Carbon Steel | ASTM A29M-1020 |
3 | O-ring | Rubber | NBR |
4 | Oil seal | Rubber | NBR |
5 | Handwheel indicator | Carbon Steel | ASTM A29M-1020 |
6 | Bolts | Carbon Steel | ASTM A29M-1045 |
7 | Cover | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 65-45-12 |
8 | Sealing Gasket | Insulation paper | |
9 | Worm Gear | Ductile iron | ASTM A536 65-45-12 |
10 | Stem Bush | Carbon Steel | ASTM A29M-1020 |
11 | Snap Ring | Carbon Steel | ASTM A29-1566 |
12 | End Cover | Carbon Steel | ASTM A29M-1020 |
13 | Bearing | Alloy Steel | ASTM A295-52100 |
14 | Body | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 65-45-12 |
15 | Grease Nipple | Carbon Steel | ASTM A29M-1020 |
16 | Worm | Carbon Steel | ASTM A29M-1045 |
17 | Key | Carbon Steel | ASTM A29M-1045 |
18 | Reduction body | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 65-45-12 |
19 | Bolts | Carbon Steel | ASTM A29M-1045 |
20 | Bearing | Alloy Steel | ASTM A295-52100 |
21 | Gears | Carbon Steel | ASTM A29M-1045 |
22 | Snap Ring | Carbon Steel | ASTM A29-1566 |
23 | Reduction cover | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 65-45-12 |
24 | Washer of nuts | Carbon Steel | ASTM A29M-1020 |
25 | Adjusting nuts | Carbon Steel | ASTM A29M-1045 |
26 | Adjusting Bolts | Carbon Steel | ASTM A29M-1045 |
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DIM MODEL |
Mounting Base | External Part | Input Shaft Part | Handwheel | |||||||||||||||
Type | Flange Size | D1 | P.C.D | D3 | H0 | H1 | H2 | K | K1 | K2 | K3 | L | L2 | L1 | PD | KEY | M | ||
D2 | N-H-DP | ||||||||||||||||||
KB-0-1S | A |
F-12 | 85 | 125 | 4-M12-18 | 150 | 3 | 66 | 204 | 91 | 48 | 51 | 220 | 83 | 161 | 31 | 21 | 6 | 300 |
KB-01-1S | F-14 | 100 | 140 | 4-M16-24 | 175 | 4 | 75 | 225 | 94 | 48 | 61 | 276 | 93 | 171 | 31 | 21 | 6 | 350 | |
KB-02-1S | F-16 | 130 | 165 | 4-M20-30 | 210 | 5 | 92 | 286 | 110 | 64 | 68 | 350 | 113 | 205 | 40 | 28 | 8 | 450 | |
KB-03-1S | B |
(F-20) | 140 | 205 | 8-M16-24 | 250 | 5 | 111 | 325 | 112 | 58 | 68 | 362 | 126 | 217 | 40 | 28 | 8 | 500 |
KB-04-1S | F-25 | 200 | 254 | 8-M16-24 | 300 | 5 | 144 | 383 | 124 | 63 | 100 | 426 | 158 | 246 | 40 | 28 | 8 | 600 | |
KB-05-1S | F-30 | 230 | 298 | 8-M20-30 | 350 | 5 | 160 | 453 | 143 | 71 | 101 | 464 | 190 | 284 | 40 | 28 | 8 | 650 | |
KB-06-1S | F-35 | 260 | 356 | 8-M30-45 | 415 | 5 | 200 | 525 | 169 | 91 | 119 | 498 | 224 | 318 | 40 | 28 | 8 | 700 | |
KB-07-1S | B | F-40 | 300 | 406 | 8-M36-54 | 475 | 8 | 225 | 619 | 190 | 101 | 155 | 457 | 237 | 417 | 60 | 38 | 10 | 800 |
KB-08-1S | F-40 | 300 | 406 | 8-M36-50 | 475 | 8 | 270 | 668 | 201 | 102 | 155 | 499 | 279 | 459 | 60 | 38 | 10 | 900 | |
KB-09-1S | C | F-48 | 370 | 483 | 12-M36-54 | 560 | 8 | 338 | 790 | 232 | 116 | – | 561 | 341 | 521 | 60 | 38 | 10 | 900 |
###
PARA MODEL |
Ratio |
Flange Size (ISO5211) | Max Valve Stem dmax | Max Torque | M.A. | Weight | |
Input | Output | ||||||
mm | Nm | Nm | 10% | Kg | |||
KB-0-1S | 63:1 | F-12 | 40 (12 X 8) | 65 | 1000 | 16.1 | 19 |
KB-01-1S | 74:1 | F-14 | 50 (14 X 9) | 100 | 1850 | 18.9 | 21 |
KB-02-1S | 129:1 | F-16 | 60 (18 X 11) | 90 | 3000 | 33 | 38 |
KB-03-1S | 158:1 | ( F-20 ) | 70 (20 X 12) | 105 | 4200 | 40 | 41 |
KB-04-1S | 179:1 | F-25 | 90 (25 X 14) | 160 | 6500 | 41 | 64 |
KB-05-1S | 177:1 | F-30 | 105 (28 X 16) | 225 | 10000 | 45 | 91 |
KB-06-1S | 201:1 | F-35 | 120 (32 X 18) | 295 | 15000 | 51 | 137 |
KB-07-1S | 202:1 | F-40 | 140 (36 X 20) | 590 | 28000 | 48 | 220 |
KB-08-1S | 244:1 | F-40 | 165 (40 X 22) | 890 | 48000 | 54 | 290 |
KB-09-1S | 234:1 | F-48 | 190 (45 X 25) | 1300 | 72000 | 56 | 450 |
US $10-999 / Piece | |
10 Pieces (Min. Order) |
###
Application: | Machinery, Marine, Toy, Agricultural Machinery |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Wrom |
Hardness: | Hardened Tooth Surface |
Installation: | Worm Reducer |
Step: | Worm Drive |
###
Worm Wafer Resilient Soft Seal Resilient Seat Ductile Iron Cast Iron Water Seal Butterfly Gate Valve Gearbox for Irrigation |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
NO. | Description | Material | Material number |
1 | Bolts | Carbon Steel | ASTM A29M-1020 |
2 | Indicator Plate | Carbon Steel | ASTM A29M-1020 |
3 | O-ring | Rubber | NBR |
4 | Oil seal | Rubber | NBR |
5 | Handwheel indicator | Carbon Steel | ASTM A29M-1020 |
6 | Bolts | Carbon Steel | ASTM A29M-1045 |
7 | Cover | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 65-45-12 |
8 | Sealing Gasket | Insulation paper | |
9 | Worm Gear | Ductile iron | ASTM A536 65-45-12 |
10 | Stem Bush | Carbon Steel | ASTM A29M-1020 |
11 | Snap Ring | Carbon Steel | ASTM A29-1566 |
12 | End Cover | Carbon Steel | ASTM A29M-1020 |
13 | Bearing | Alloy Steel | ASTM A295-52100 |
14 | Body | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 65-45-12 |
15 | Grease Nipple | Carbon Steel | ASTM A29M-1020 |
16 | Worm | Carbon Steel | ASTM A29M-1045 |
17 | Key | Carbon Steel | ASTM A29M-1045 |
18 | Reduction body | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 65-45-12 |
19 | Bolts | Carbon Steel | ASTM A29M-1045 |
20 | Bearing | Alloy Steel | ASTM A295-52100 |
21 | Gears | Carbon Steel | ASTM A29M-1045 |
22 | Snap Ring | Carbon Steel | ASTM A29-1566 |
23 | Reduction cover | Carbon Steel/ Ductile iron | ASTM A216 WCB/ ASTM A536 65-45-12 |
24 | Washer of nuts | Carbon Steel | ASTM A29M-1020 |
25 | Adjusting nuts | Carbon Steel | ASTM A29M-1045 |
26 | Adjusting Bolts | Carbon Steel | ASTM A29M-1045 |
###
DIM MODEL |
Mounting Base | External Part | Input Shaft Part | Handwheel | |||||||||||||||
Type | Flange Size | D1 | P.C.D | D3 | H0 | H1 | H2 | K | K1 | K2 | K3 | L | L2 | L1 | PD | KEY | M | ||
D2 | N-H-DP | ||||||||||||||||||
KB-0-1S | A |
F-12 | 85 | 125 | 4-M12-18 | 150 | 3 | 66 | 204 | 91 | 48 | 51 | 220 | 83 | 161 | 31 | 21 | 6 | 300 |
KB-01-1S | F-14 | 100 | 140 | 4-M16-24 | 175 | 4 | 75 | 225 | 94 | 48 | 61 | 276 | 93 | 171 | 31 | 21 | 6 | 350 | |
KB-02-1S | F-16 | 130 | 165 | 4-M20-30 | 210 | 5 | 92 | 286 | 110 | 64 | 68 | 350 | 113 | 205 | 40 | 28 | 8 | 450 | |
KB-03-1S | B |
(F-20) | 140 | 205 | 8-M16-24 | 250 | 5 | 111 | 325 | 112 | 58 | 68 | 362 | 126 | 217 | 40 | 28 | 8 | 500 |
KB-04-1S | F-25 | 200 | 254 | 8-M16-24 | 300 | 5 | 144 | 383 | 124 | 63 | 100 | 426 | 158 | 246 | 40 | 28 | 8 | 600 | |
KB-05-1S | F-30 | 230 | 298 | 8-M20-30 | 350 | 5 | 160 | 453 | 143 | 71 | 101 | 464 | 190 | 284 | 40 | 28 | 8 | 650 | |
KB-06-1S | F-35 | 260 | 356 | 8-M30-45 | 415 | 5 | 200 | 525 | 169 | 91 | 119 | 498 | 224 | 318 | 40 | 28 | 8 | 700 | |
KB-07-1S | B | F-40 | 300 | 406 | 8-M36-54 | 475 | 8 | 225 | 619 | 190 | 101 | 155 | 457 | 237 | 417 | 60 | 38 | 10 | 800 |
KB-08-1S | F-40 | 300 | 406 | 8-M36-50 | 475 | 8 | 270 | 668 | 201 | 102 | 155 | 499 | 279 | 459 | 60 | 38 | 10 | 900 | |
KB-09-1S | C | F-48 | 370 | 483 | 12-M36-54 | 560 | 8 | 338 | 790 | 232 | 116 | – | 561 | 341 | 521 | 60 | 38 | 10 | 900 |
###
PARA MODEL |
Ratio |
Flange Size (ISO5211) | Max Valve Stem dmax | Max Torque | M.A. | Weight | |
Input | Output | ||||||
mm | Nm | Nm | 10% | Kg | |||
KB-0-1S | 63:1 | F-12 | 40 (12 X 8) | 65 | 1000 | 16.1 | 19 |
KB-01-1S | 74:1 | F-14 | 50 (14 X 9) | 100 | 1850 | 18.9 | 21 |
KB-02-1S | 129:1 | F-16 | 60 (18 X 11) | 90 | 3000 | 33 | 38 |
KB-03-1S | 158:1 | ( F-20 ) | 70 (20 X 12) | 105 | 4200 | 40 | 41 |
KB-04-1S | 179:1 | F-25 | 90 (25 X 14) | 160 | 6500 | 41 | 64 |
KB-05-1S | 177:1 | F-30 | 105 (28 X 16) | 225 | 10000 | 45 | 91 |
KB-06-1S | 201:1 | F-35 | 120 (32 X 18) | 295 | 15000 | 51 | 137 |
KB-07-1S | 202:1 | F-40 | 140 (36 X 20) | 590 | 28000 | 48 | 220 |
KB-08-1S | 244:1 | F-40 | 165 (40 X 22) | 890 | 48000 | 54 | 290 |
KB-09-1S | 234:1 | F-48 | 190 (45 X 25) | 1300 | 72000 | 56 | 450 |
Worm reducer gearbox – What You Need to Know
When shopping for a Worm reducer gearbox, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducer gearboxes and the applications that they can be used for. This will help you choose the right unit for your application.
Features
Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer gearbox has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer gearbox is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducer gearboxes also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.
Functions
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
Applications
This market report analyzes the Worm reducer gearbox market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm reducer gearbox market.
The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
Cost
Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
aspect
Worm reducer gearboxes vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer gearbox should be selected according to the specific application.The worm gear reducer gearbox saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer gearbox is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer gearbox depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducer gearboxes are common. Many gear manufacturers have large stocks of these gear reducer gearboxes. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer gearbox for your application. In addition, the worm gear reducer gearbox is easy to install and maintain.
Worm gear reducer gearbox oil
Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
editor by czh 2023-02-03
China Top Quality Nmrv Right Angle Aluminum Body Worm Gearbox with Output Flange cast iron worm gearbox
Merchandise Description
Top High quality Nmrv Proper Angle Aluminum Body Worm Gearbox with Output Flange
Solution Description
- RV – Sizes:–150
- Input Options: with enter shaft, With Square flange,With Enter Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-solid aluminium alloy budy and more than a hundred and ten in solid iron
- Ratios between 5 and a hundred
- Max torque 1550 N.m and admissible output radial hundreds max 8771 N
- Aluminium units are provided total with synthetic oil and permit for common mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capability in accordance with: ISO 9001:2015/GB/T 19001-2016
- Dimensions 030 and above are painted with RAL 5571 blue
- Worm equipment reducers are accessible with diffferent mixtures: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Choices: torque arm, output flange, viton oil seals, low/large temperature oil, filling/drain/breather/degree plug.
Enter Configurations |
Double or one enter shaft (NRV) |
PAM / IEC motor enter shaft with circle or square flange (NMRV) |
|
Output Configurations
|
Double or solitary output shaft |
Output flange |
Specification
Model |
Motor Enter Flange (circle) |
Transmission Ratio |
Electricity (kw) |
Ratio (i) |
Nominal Torque (Nm) |
|||||||||||||||
PAM / IEC |
Interior Dia. |
Dis. In between Diagonal Screw Holes |
Exterior Dia. |
Width of Crucial Slot |
5 |
seven.5 |
ten |
fifteen |
20 |
twenty five |
thirty |
40 |
fifty |
sixty |
eighty |
100 |
||||
N |
M |
P |
E |
Diamter of Input Shaft |
||||||||||||||||
NMRV25 |
56B14 |
50 |
65 |
eighty |
three |
9 |
– |
nine |
– |
.06 |
seven.5-sixty |
2.6-14 |
||||||||
NMRV30 |
63B5 |
95 |
one hundred fifteen |
a hundred and forty |
4 |
eleven |
– |
.06-.eighteen |
7.5-eighty |
two.6-fourteen |
||||||||||
63B14 |
60 |
seventy five |
90 |
|||||||||||||||||
56B5 |
80 |
one hundred |
120 |
three |
9 |
– |
||||||||||||||
56B14 |
fifty |
65 |
80 |
|||||||||||||||||
NMRV40 |
71B5 |
110 |
one hundred thirty |
a hundred and sixty |
5 |
14 |
– |
.09-.37 |
seven.5-a hundred |
eleven-53 |
||||||||||
71B14 |
70 |
eighty five |
one zero five |
|||||||||||||||||
63B5 |
95 |
a hundred and fifteen |
a hundred and forty |
four |
eleven |
|||||||||||||||
63B14 |
sixty |
seventy five |
ninety |
|||||||||||||||||
56B5 |
eighty |
a hundred |
a hundred and twenty |
3 |
– |
9 |
||||||||||||||
NMRV50 |
80B5 |
one hundred thirty |
a hundred sixty five |
200 |
6 |
19 |
– |
.12-.75 |
seven.5-100 |
21-89 |
||||||||||
80B14 |
eighty |
a hundred |
120 |
|||||||||||||||||
71B5 |
one hundred ten |
a hundred thirty |
a hundred and sixty |
five |
fourteen |
– |
||||||||||||||
71B14 |
70 |
85 |
one hundred and five |
|||||||||||||||||
63B5 |
ninety five |
one hundred fifteen |
a hundred and forty |
4 |
– |
eleven |
||||||||||||||
NMRV63 |
90B5 |
130 |
165 |
two hundred |
8 |
24 |
– |
.25-1.5 |
7.5-100 |
fifty six-166 |
||||||||||
90B14 |
ninety five |
115 |
a hundred and forty |
|||||||||||||||||
80B5 |
one hundred thirty |
165 |
200 |
6 |
19 |
– |
||||||||||||||
80B14 |
80 |
a hundred |
one hundred twenty |
|||||||||||||||||
71B5 |
one hundred ten |
one hundred thirty |
160 |
five |
– |
14 |
||||||||||||||
71B14 |
70 |
85 |
105 |
|||||||||||||||||
NMRV75 |
one hundred/112B5 |
180 |
215 |
250 |
eight |
– |
28 |
– |
.fifty five-4 |
seven.5-one hundred |
ninety-269 |
|||||||||
a hundred/112B14 |
a hundred and ten |
130 |
a hundred and sixty |
|||||||||||||||||
90B5 |
one hundred thirty |
one hundred sixty five |
200 |
eight |
24 |
– |
||||||||||||||
90B14 |
95 |
one hundred fifteen |
a hundred and forty |
|||||||||||||||||
80B5 |
one hundred thirty |
one hundred sixty five |
two hundred |
6 |
– |
19 |
||||||||||||||
80B14 |
eighty |
a hundred |
a hundred and twenty |
|||||||||||||||||
71B5 |
one hundred ten |
a hundred thirty |
one hundred sixty |
– |
– |
fourteen |
||||||||||||||
NMRV90 |
a hundred/112B5 |
180 |
215 |
250 |
8 |
– |
28 |
– |
.55-four |
seven.5-100 |
one zero one-458 |
|||||||||
100/112B14 |
a hundred and ten |
130 |
160 |
|||||||||||||||||
90B5 |
one hundred thirty |
165 |
200 |
eight |
24 |
– |
||||||||||||||
90B14 |
ninety five |
a hundred and fifteen |
one hundred forty |
|||||||||||||||||
80B5 |
a hundred thirty |
one hundred sixty five |
two hundred |
6 |
– |
19 |
||||||||||||||
80B14 |
80 |
100 |
120 |
|||||||||||||||||
NMRV110 |
132B5 |
230 |
265 |
three hundred |
10 |
– |
38 |
– |
1.1-7.5 |
seven.5-100 |
242-660 |
|||||||||
132B14 |
one hundred thirty |
one hundred sixty five |
200 |
– |
||||||||||||||||
a hundred/112B5 |
one hundred eighty |
215 |
250 |
eight |
28 |
– |
||||||||||||||
90B5 |
130 |
a hundred sixty five |
200 |
– |
24 |
|||||||||||||||
90B14 |
95 |
115 |
a hundred and forty |
– |
||||||||||||||||
80B5 |
a hundred thirty |
a hundred sixty five |
two hundred |
– |
19 |
|||||||||||||||
NMRV130 |
132B5 |
230 |
265 |
three hundred |
10 |
– |
38 |
– |
2.2-7.5 |
7.5-100 |
333-1596 |
|||||||||
132B14 |
one hundred thirty |
one hundred sixty five |
two hundred |
– |
||||||||||||||||
100/112B5 |
a hundred and eighty |
215 |
250 |
8 |
– |
28 |
||||||||||||||
90B5 |
one hundred thirty |
a hundred sixty five |
200 |
– |
– |
24 |
||||||||||||||
90B14 |
95 |
a hundred and fifteen |
one hundred forty |
|||||||||||||||||
NMRV150 |
160B5 |
250 |
three hundred |
350 |
12 |
– |
forty two |
– |
two.2-fifteen |
seven.5-one hundred |
570-1760 |
|||||||||
132B5 |
230 |
265 |
300 |
10 |
– |
38 |
– |
|||||||||||||
132B14 |
one hundred thirty |
one hundred sixty five |
200 |
– |
||||||||||||||||
one hundred/112B5 |
one hundred eighty |
215 |
250 |
8 |
– |
28 |
Company profile
Circumstance
Packing
FAQ
Q1: I want to acquire your goods, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P and so on.
Q2: How can you ensure the top quality?
A: A single year’s warranty from B/L date. If you fulfill with high quality dilemma, please deliver us pictures or video to verify, we assure to ship spare parts or new goods to change. Our ensure not incorporate inappropriate operation or improper specification choice.
Q3: How we decide on models and specs?
A: You can e-mail us the series code (for illustration: RC collection helical gearbox) as well as necessity particulars, these kinds of as motor power,output velocity or ratio, services issue or your application…as a lot information as feasible. If you can offer some pictures or drawings,it is nice.
This fall: If we will not discover what we want on your internet site, what must we do?
A: We provide 3 options:
1, You can electronic mail us the images, drawings or descriptions specifics. We will attempt to design and style your goods on the foundation of our
standard models.
2, Our R&D office is professional for OEM/ODM items by drawing/samples, you can deliver us samples, we do customized layout for your bulk buying.
3, We can build new merchandise if they have very good market. We have already designed a lot of objects for specific using profitable, this sort of as particular gearbox for agitator, cement conveyor, shoes equipment and so on.
Q5: Can we acquire 1 personal computer of each merchandise for top quality tests?
A: Yes, we are glad to acknowledge trial purchase for good quality tests.
Q6: How about your product supply time?
A: Typically for 20’container, it takes twenty five-30 workdays for RV collection worm gearbox, 35-40 workdays for helical gearmotors.
US $18-35 / Piece | |
20 Pieces (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | B3, B6, B7, B8, V5, V6 |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Single-Step |
###
Customization: |
Available
|
---|
###
Input Configurations
|
Double or single input shaft (NRV)
|
PAM / IEC motor input shaft with circle or square flange (NMRV)
|
|
Output Configurations
|
Double or single output shaft
|
Output flange
|
###
Model
|
Motor Input Flange (circle)
|
Transmission Ratio
|
Power
(kw)
|
Ratio
(i)
|
Nominal Torque
(Nm)
|
|||||||||||||||
PAM / IEC
|
Internal Dia.
|
Dis. Between Diagonal Screw Holes
|
External Dia.
|
Width of Key Slot
|
5
|
7.5
|
10
|
15
|
20
|
25
|
30
|
40
|
50
|
60
|
80
|
100
|
||||
N
|
M
|
P
|
E
|
Diamter of Input Shaft
|
||||||||||||||||
NMRV25
|
56B14
|
50
|
65
|
80
|
3
|
9
|
–
|
9
|
–
|
0.06
|
7.5-60
|
2.6-14
|
||||||||
NMRV30
|
63B5
|
95
|
115
|
140
|
4
|
11
|
–
|
0.06-0.18
|
7.5-80
|
2.6-14
|
||||||||||
63B14
|
60
|
75
|
90
|
|||||||||||||||||
56B5
|
80
|
100
|
120
|
3
|
9
|
–
|
||||||||||||||
56B14
|
50
|
65
|
80
|
|||||||||||||||||
NMRV40
|
71B5
|
110
|
130
|
160
|
5
|
14
|
–
|
0.09-0.37
|
7.5-100
|
11-53
|
||||||||||
71B14
|
70
|
85
|
105
|
|||||||||||||||||
63B5
|
95
|
115
|
140
|
4
|
11
|
|||||||||||||||
63B14
|
60
|
75
|
90
|
|||||||||||||||||
56B5
|
80
|
100
|
120
|
3
|
–
|
9
|
||||||||||||||
NMRV50
|
80B5
|
130
|
165
|
200
|
6
|
19
|
–
|
0.12-0.75
|
7.5-100
|
21-89
|
||||||||||
80B14
|
80
|
100
|
120
|
|||||||||||||||||
71B5
|
110
|
130
|
160
|
5
|
14
|
–
|
||||||||||||||
71B14
|
70
|
85
|
105
|
|||||||||||||||||
63B5
|
95
|
115
|
140
|
4
|
–
|
11
|
||||||||||||||
NMRV63
|
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
0.25-1.5
|
7.5-100
|
56-166
|
||||||||||
90B14
|
95
|
115
|
140
|
|||||||||||||||||
80B5
|
130
|
165
|
200
|
6
|
19
|
–
|
||||||||||||||
80B14
|
80
|
100
|
120
|
|||||||||||||||||
71B5
|
110
|
130
|
160
|
5
|
–
|
14
|
||||||||||||||
71B14
|
70
|
85
|
105
|
|||||||||||||||||
NMRV75
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
–
|
0.55-4
|
7.5-100
|
90-269
|
|||||||||
100/112B14
|
110
|
130
|
160
|
|||||||||||||||||
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
||||||||||||||
90B14
|
95
|
115
|
140
|
|||||||||||||||||
80B5
|
130
|
165
|
200
|
6
|
–
|
19
|
||||||||||||||
80B14
|
80
|
100
|
120
|
|||||||||||||||||
71B5
|
110
|
130
|
160
|
–
|
–
|
14
|
||||||||||||||
NMRV90
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
–
|
0.55-4
|
7.5-100
|
101-458
|
|||||||||
100/112B14
|
110
|
130
|
160
|
|||||||||||||||||
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
||||||||||||||
90B14
|
95
|
115
|
140
|
|||||||||||||||||
80B5
|
130
|
165
|
200
|
6
|
–
|
19
|
||||||||||||||
80B14
|
80
|
100
|
120
|
|||||||||||||||||
NMRV110
|
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
1.1-7.5
|
7.5-100
|
242-660
|
|||||||||
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
100/112B5
|
180
|
215
|
250
|
8
|
28
|
–
|
||||||||||||||
90B5
|
130
|
165
|
200
|
–
|
24
|
|||||||||||||||
90B14
|
95
|
115
|
140
|
–
|
||||||||||||||||
80B5
|
130
|
165
|
200
|
–
|
19
|
|||||||||||||||
NMRV130
|
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
2.2-7.5
|
7.5-100
|
333-1596
|
|||||||||
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
||||||||||||||
90B5
|
130
|
165
|
200
|
–
|
–
|
24
|
||||||||||||||
90B14
|
95
|
115
|
140
|
|||||||||||||||||
NMRV150
|
160B5
|
250
|
300
|
350
|
12
|
–
|
42
|
–
|
2.2-15
|
7.5-100
|
570-1760
|
|||||||||
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
|||||||||||||
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
US $18-35 / Piece | |
20 Pieces (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | B3, B6, B7, B8, V5, V6 |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Single-Step |
###
Customization: |
Available
|
---|
###
Input Configurations
|
Double or single input shaft (NRV)
|
PAM / IEC motor input shaft with circle or square flange (NMRV)
|
|
Output Configurations
|
Double or single output shaft
|
Output flange
|
###
Model
|
Motor Input Flange (circle)
|
Transmission Ratio
|
Power
(kw)
|
Ratio
(i)
|
Nominal Torque
(Nm)
|
|||||||||||||||
PAM / IEC
|
Internal Dia.
|
Dis. Between Diagonal Screw Holes
|
External Dia.
|
Width of Key Slot
|
5
|
7.5
|
10
|
15
|
20
|
25
|
30
|
40
|
50
|
60
|
80
|
100
|
||||
N
|
M
|
P
|
E
|
Diamter of Input Shaft
|
||||||||||||||||
NMRV25
|
56B14
|
50
|
65
|
80
|
3
|
9
|
–
|
9
|
–
|
0.06
|
7.5-60
|
2.6-14
|
||||||||
NMRV30
|
63B5
|
95
|
115
|
140
|
4
|
11
|
–
|
0.06-0.18
|
7.5-80
|
2.6-14
|
||||||||||
63B14
|
60
|
75
|
90
|
|||||||||||||||||
56B5
|
80
|
100
|
120
|
3
|
9
|
–
|
||||||||||||||
56B14
|
50
|
65
|
80
|
|||||||||||||||||
NMRV40
|
71B5
|
110
|
130
|
160
|
5
|
14
|
–
|
0.09-0.37
|
7.5-100
|
11-53
|
||||||||||
71B14
|
70
|
85
|
105
|
|||||||||||||||||
63B5
|
95
|
115
|
140
|
4
|
11
|
|||||||||||||||
63B14
|
60
|
75
|
90
|
|||||||||||||||||
56B5
|
80
|
100
|
120
|
3
|
–
|
9
|
||||||||||||||
NMRV50
|
80B5
|
130
|
165
|
200
|
6
|
19
|
–
|
0.12-0.75
|
7.5-100
|
21-89
|
||||||||||
80B14
|
80
|
100
|
120
|
|||||||||||||||||
71B5
|
110
|
130
|
160
|
5
|
14
|
–
|
||||||||||||||
71B14
|
70
|
85
|
105
|
|||||||||||||||||
63B5
|
95
|
115
|
140
|
4
|
–
|
11
|
||||||||||||||
NMRV63
|
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
0.25-1.5
|
7.5-100
|
56-166
|
||||||||||
90B14
|
95
|
115
|
140
|
|||||||||||||||||
80B5
|
130
|
165
|
200
|
6
|
19
|
–
|
||||||||||||||
80B14
|
80
|
100
|
120
|
|||||||||||||||||
71B5
|
110
|
130
|
160
|
5
|
–
|
14
|
||||||||||||||
71B14
|
70
|
85
|
105
|
|||||||||||||||||
NMRV75
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
–
|
0.55-4
|
7.5-100
|
90-269
|
|||||||||
100/112B14
|
110
|
130
|
160
|
|||||||||||||||||
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
||||||||||||||
90B14
|
95
|
115
|
140
|
|||||||||||||||||
80B5
|
130
|
165
|
200
|
6
|
–
|
19
|
||||||||||||||
80B14
|
80
|
100
|
120
|
|||||||||||||||||
71B5
|
110
|
130
|
160
|
–
|
–
|
14
|
||||||||||||||
NMRV90
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
–
|
0.55-4
|
7.5-100
|
101-458
|
|||||||||
100/112B14
|
110
|
130
|
160
|
|||||||||||||||||
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
||||||||||||||
90B14
|
95
|
115
|
140
|
|||||||||||||||||
80B5
|
130
|
165
|
200
|
6
|
–
|
19
|
||||||||||||||
80B14
|
80
|
100
|
120
|
|||||||||||||||||
NMRV110
|
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
1.1-7.5
|
7.5-100
|
242-660
|
|||||||||
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
100/112B5
|
180
|
215
|
250
|
8
|
28
|
–
|
||||||||||||||
90B5
|
130
|
165
|
200
|
–
|
24
|
|||||||||||||||
90B14
|
95
|
115
|
140
|
–
|
||||||||||||||||
80B5
|
130
|
165
|
200
|
–
|
19
|
|||||||||||||||
NMRV130
|
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
2.2-7.5
|
7.5-100
|
333-1596
|
|||||||||
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
||||||||||||||
90B5
|
130
|
165
|
200
|
–
|
–
|
24
|
||||||||||||||
90B14
|
95
|
115
|
140
|
|||||||||||||||||
NMRV150
|
160B5
|
250
|
300
|
350
|
12
|
–
|
42
|
–
|
2.2-15
|
7.5-100
|
570-1760
|
|||||||||
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
|||||||||||||
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
What is a worm gear reducer gearbox?
The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer gearbox
Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear
The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear
The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
Brass worm gear
Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
editor by czh 2023-01-14
China Cast Iron RV110-150 Worm Gearbox with Large Output Torque brushless dc motor worm gearbox
Merchandise Description
Solution Description
Primary Materials:
1)housing:aluminium alloy ADC12(dimension 571-090) die cast iron HT200(dimensions a hundred and ten-one hundred fifty)
two)Worm:20Cr, ZI Involute profile carbonize&quencher warmth treatment make gear area hardness up to 56-sixty two HRC Soon after precision grinding, carburization layer’s thickness among .3-.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-one
In depth Photos
Mix Choices:
Input:with enter shaft, With square flange,With IEC regular input flange
Output:with torque arm, output flange, one output shaft, double output shaft, plastic go over
Worm reducers are offered with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+Personal computer, NMRV+UDL, NMRV+MOTORS
Exploded View:
Item Parameters
Old Model |
New Model | Ratio | Center Distance | Electrical power | Enter Dia. | Output Dia. | Output Torque | Weight |
RV571 | 7.5~100 | 25mm | .06KW~.12KW | Φ9 | Φ11 | 21N.m | .7kgs | |
RV030 | RW030 | seven.5~one hundred | 30mm | .06KW~.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
RV040 | RW040 | 7.5~100 | 40mm | .09KW~.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
RV050 | RW050 | 7.5~one hundred | 50mm | .12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | three.5kgs |
RV063 | RW063 | 7.5~a hundred | 63mm | .18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
RV075 | RW075 | seven.5~a hundred | 75mm | .25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | nine.0kgs |
RV090 | RW090 | seven.5~one hundred | 90mm | .37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
RV110 | RW110 | seven.5~a hundred | 110mm | .55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
RV130 | RW130 | seven.5~100 | 130mm | .75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | forty eight.0kgs |
RV150 | RW150 | 7.5~one hundred | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | eighty four.0kgs |
GMRV Define Dimension:
GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
030 | eighty | 97 | fifty four | forty four | fourteen | fifty five | 32 | 56 | 63 | 65 | 29 | fifty five | forty | 57 | thirty | 75 | forty four | 6.5 | 21 | five.five | M6*10(n=4) | 0° | 5 | 16.three | 27 |
040 | a hundred | 121.five | 70 | sixty | eighteen(19) | sixty | forty three | seventy one | 78 | 75 | 36.5 | 70 | fifty | 71.five | 40 | 87 | 55 | six.five | 26 | six.five | M6*10(n=4) | 45° | 6 | twenty.8(21.8) | 35 |
050 | 120 | one hundred forty four | eighty | 70 | 25(24) | 70 | 49 | eighty five | ninety two | 85 | 43.five | 80 | 60 | eighty four | fifty | 100 | sixty four | eight.five | 30 | 7 | M8*12(n=4) | 45° | eight | 28.3(27.3) | forty |
063 | one hundred forty four | 174 | a hundred | 85 | twenty five(28) | 80 | 67 | 103 | 112 | 95 | fifty three | 95 | seventy two | 102 | 63 | one hundred ten | 80 | 8.5 | 36 | 8 | M8*twelve(n=8) | 45° | eight | 28.3(31.3) | fifty |
075 | 172 | 205 | one hundred twenty | ninety | 28(35) | ninety five | 72 | 112 | 120 | 115 | 57 | 112.five | 86 | 119 | seventy five | 140 | ninety three | eleven | 40 | ten | M8*fourteen(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
090 | 206 | 238 | one hundred forty | a hundred | 35(38) | 110 | seventy four | 130 | 140 | 130 | sixty seven | 129.five | 103 | a hundred thirty five | 90 | one hundred sixty | 102 | 13 | 45 | eleven | M10*sixteen(n=8) | 45° | ten | 38.3(forty one.3) | 70 |
a hundred and ten | 255 | 295 | a hundred and seventy | one hundred fifteen | 42 | one hundred thirty | – | a hundred and forty four | a hundred and fifty five | one hundred sixty five | seventy four | a hundred and sixty | 127.5 | 167.5 | 110 | 200 | 125 | 14 | fifty | 14 | M10*eighteen(n=8) | 45° | twelve | 45.three | 85 |
a hundred thirty | 293 | 335 | two hundred | one hundred twenty | 45 | a hundred and eighty | – | a hundred and fifty five | 170 | 215 | eighty one | 179 | 146.5 | 187.5 | one hundred thirty | 250 | 140 | 16 | 60 | 15 | M12*twenty(n=8) | 45° | fourteen | forty eight.8 | a hundred |
a hundred and fifty | 340 | four hundred | 240 | 145 | 50 | one hundred eighty | – | 185 | 200 | 215 | ninety six | 210 | a hundred and seventy | 230 | one hundred fifty | 250 | a hundred and eighty | 18 | seventy two.5 | 18 | M12*22(n=8) | 45° | fourteen | fifty three.8 | 120 |
Company Profile
About CZPT Transmission:
We are a professional reducer manufacturer situated in HangZhou, ZHangZhoug province.
Our top items is full selection of RV571-a hundred and fifty worm reducers , also equipped GKM hypoid helical gearbox, GRC inline helical gearbox, Personal computer units, UDL Variators and AC Motors, G3 helical gear motor.
Items are broadly utilised for apps this sort of as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-generating, building machinery, metallurgic mine, environmental protection engineering, and all varieties of computerized strains, and assembly lines.
With fast shipping, excellent soon after-income provider, sophisticated creating facility, our items offer well both at house and abroad. We have exported our reducers to Southeast Asia, Jap Europe and Center East and so on.Our goal is to produce and innovate on basis of higher quality, and develop a good popularity for reducers.
Packing details:Plastic Baggage+Cartons+Wooden Circumstances , or on ask for
We participate Germany Hannver Exhibition-ZheJiang PTC Reasonable-Turkey Win Eurasia
Logistics
Following Income Provider
1.Routine maintenance Time and Warranty:Inside of 1 year soon after acquiring goods.
2.Other Support: Like modeling choice information, installation manual, and dilemma resolution information, etc.
FAQ
one.Q:Can you make as per consumer drawing?
A: Yes, we provide personalized provider for customers appropriately. We can use customer’s nameplate for gearboxes.
two.Q:What is your conditions of payment ?
A: 30% deposit ahead of generation,stability T/T before supply.
three.Q:Are you a trading business or company?
A:We are a manufacurer with superior gear and seasoned employees.
4.Q:What’s your manufacturing capability?
A:8000-9000 PCS/Month
five.Q:Free sample is offered or not?
A:Of course, we can offer free sample if customer agree to spend for the courier value
6.Q:Do you have any certificate?
A:Indeed, we have CE certification and SGS certificate report.
Get in touch with data:
Ms Lingel Pan
For any concerns just truly feel free of charge ton make contact with me. Many thanks for your sort attention to our organization!
US $60-220 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Right Angle |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
###
Samples: |
US$ 60/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
RV025 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
###
GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
US $60-220 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Right Angle |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
###
Samples: |
US$ 60/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
RV025 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
###
GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by czh 2023-01-03
China Single Wp Series Variable Ratio Speed Reducer Worm Drive Gearbox cast iron worm gearbox
Solution Description
Solution Description
Merchandise Parameters
Packaging & Delivery
Company Profile
US $20-50 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Stepless |
###
Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
US $20-50 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Stepless |
###
Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
What is a worm gear reducer gearbox?
A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer gearbox
The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
Self-locking function
One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer gearbox
Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.
editor by czh 2022-12-16
China Precision Ductile Iron Green Sand Casting Housing Gearbox small worm gearbox
Item Description
Application |
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• Agricultural products |
• Armament |
• Auto sector |
• Computing gear |
• Health care / dental devices |
• Measuring instruments |
•Miscellaneous products |
•Pharmaceutical business |
• Orthopedic implants |
• Basic safety gear |
• Petrochemical industry |
• Industrial valves |
•Fixing and movable products |
• Sanitary fittings |
• General machinery |
• Pumps and standard connections |
• Foodstuff and beverage processing |
• Instrumentation equipment |
Specification
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Ductile Iron Casting Materials Comparison Desk:
Grey Iron Casting Materials Comparison Desk:
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Technical Help:
ZheJiang CZPT is expert at unbiased development and design and style. Our engineers are skilled at Vehicle CAD, Professional ENGINEER, Strong Operates and other Second & 3D softwares. We are CZPT to design and style, develop,generate and deliver your PO in accordance to your drawings, samples or just an thought. Dural management of standard products and OEM products.
Good quality Manage:
one) Checking the raw content soon after they reach our manufacturing unit——- Incoming top quality manage ( IQC)
2) Examining the specifics ahead of the production line operated
3) Have full inspection and routing inspection for the duration of mass production—In process high quality manage(IPQC)
4) Examining the merchandise soon after they are concluded—- Ultimate high quality handle(FQC)
five) Examining the items right after they are completed—–Outgoing quality control(OQC)
Our Manufacturing facility
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ZheJiang CZPT Machinery Maker Co., Ltd.
–Branch of CZPT ltd.
We focus in Metal Areas Resolution for Vehicle, Agriculture device, Design Equipment,
transportation tools, Valve and Pump system and many others.
With trying to keep manufacturing procedure layout, good quality plHangZhou, important production processes and
last high quality manage in residence, we are mastering crucial competence to offer good quality mechanical
areas and assembly to our buyers for both Chinese and Export Market place .
To satisfy various mechanical and functional specifications from our customers, we are creating
a large range of metallic items for our customers on base of different blanks answers and
technologies. These blanks answers and technologies include procedures of Iron Casting,
Metal Casting, Stainless Metal Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving skilled
enter to our customers in conditions of procedure feasibility, expense reduction and purpose strategy.
You are welcome to make contact with us for technological enquiry and company cooperation.
Main Competence
one. In excess of fifteen years professional manufacture knowledge. → We know greater to your demands.
2. 1-quit Service of Personalized mold design and style from First drawing design and style, Content choice assistance,
Mould framework/Mildew stream evaluation, Trial & mass production to Closing assembly & cargo. → To make sure you get finished items with good assembly perform.
3. High competent and well-skilled working crew below excellent administration atmosphere. → To make positive large top quality of your merchandise.
four. Massive and robust generation potential. → To satisfy your substantial needs extremely well.
5.Ideal cost dependent on identical top quality demands. →To aid your undertaking with most cost-effective solution.
six. We have extremely stringent quality management approach integrated IQC/IPQC/FQC/OQC. → To provide the certified items for you.
seven.Trustworthy Package deal & flexible in-time delivery. →To guarantee the solution are properly received in your aspect.
eight. 24 hrs on-line services with fast response. → To assist your any inquiry or concern.
Our Certification
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Our Consumer
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Our Crew
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Pachage & Shipping
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Internal Packing →Strong & watertight plastic massive is packed within, to hold the product in protected condition.Or as customer requests.
Outer Packing →Multilayer wooden box with robust bandages, utilised for regular export deal. Or personalized as per customer’s demands.
FAQ
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one. What do you do?
We are a expert manufacturer with in excess of 15 years’ export encounter for creating and producing car machinery parts. Emphasis on saving value, perform method, production feasibility for your tasks.
two. How can I get some samples?
If you require, we are happy to offer you samples for free of charge, but the new clients are predicted to shell out the courier cost, and the cost will be deducted from the payment for formal get.
three. Can you make cnc machining according to our drawing?
Sure, we can make daccording to your drawing, 2d drawing, or 3D cad product. If the 3D cad design can be equipped, the advancement of the tooling can be much more efficient. But with out 3D, based on 2d drawing we can even now make the samples properly approved.
4. Can you make cnc machining based mostly on our samples?
Yes, we can make measurement based mostly on your samples to make drawings for tooling producing.
five. What is your good quality control system in property?
We have spectrometer in residence to check the chemical home, tensile take a look at device to management the mechanical residence and UT Sonic as NDT examining approach to control the casting detect below the area of cnc machining components
US $3.2-18 / Piece | |
1 Piece (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Four-Step |
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Samples: |
US$ 1.7/kg
1 kg(Min.Order) |
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Customization: |
Available
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Application
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• Agricultural equipment
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• Armament
|
• Automobile industry
|
• Computing equipment
|
• Medical / dental instruments
|
• Measuring instruments
|
•Miscellaneous equipment
|
•Pharmaceutical industry
|
• Orthopedic implants
|
• Safety equipment
|
• Petrochemical industry
|
• Industrial valves
|
•Fixing and movable equipment
|
• Sanitary fittings
|
• General machinery
|
• Pumps and general connections
|
• Food and beverage processing
|
• Instrumentation equipment
|
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