Produktbeskrivning
RV series Characteristics
- Husbil – Storlekar:–150
- Ingångsalternativ: med ingående axel, med fyrkantig fläns, med ingångsfläns
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Förhållanden mellan 5 och 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminiumenheter levereras komplett med syntetisk olja och möjliggör universella monteringslägen, utan behov av att ändra smörjmedelsmängden.
- Worm wheel: Copper (KK Cu).
- Lastkapacitet enligt: ISO 9001:2015/GB/T 19001-2016
- Storlek 030 och större är målade med RAL 5571 blå
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS, NMRV+AS, NMRV+VS, NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| Typ | Old Type | Output Torque | Output Shaft Dia. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Förpackning
Delivery
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| Ansökan: | Motor, Maskiner, Jordbruksmaskiner |
|---|---|
| Fungera: | Speed Changing, Speed Reduction |
| Layout: | Corner |
| Hårdhet: | Härdad tandyta |
| Installation: | Vertical Type |
| Steg: | Enkelsteg |
| Anpassning: |
Tillgänglig
| Anpassad förfrågan |
|---|
Troubleshooting Abnormal Noises in an NMRV Gearbox
Abnormal noises from an NMRV gearbox can be troublesome and might indicate underlying issues. Follow these steps to troubleshoot and resolve the problem:
- Identify the Noise: Listen closely to the noise and determine if it’s a grinding, whining, or knocking sound.
- Check Lubrication: Insufficient or contaminated lubrication can lead to noises. Ensure the gearbox is properly lubricated.
- Inspect Gears: Examine the gear teeth for wear, damage, or misalignment.
- Look for Foreign Objects: Foreign objects inside the gearbox can cause noise. Clean and inspect the interior.
- Check Bearings: Worn or damaged bearings can be noisy. Inspect and replace them if necessary.
- Inspect Seals: Damaged seals can allow contaminants in, affecting performance. Replace damaged seals.
- Examine Housing: Ensure the gearbox housing is intact without cracks or misalignment.
- Review Load Conditions: Excessive loads can lead to noise. Ensure the gearbox isn’t overloaded.
- Check Mounting: Confirm the gearbox is properly mounted and aligned.
- Consult Guidelines: Refer to manufacturer guidelines for specific troubleshooting steps.
- Professional Help: If the issue persists, seek help from a professional technician or manufacturer.
Follow these steps to identify and rectify abnormal noises in your NMRV gearbox.
Design Principles of an NMRV Gearbox
The design of an NMRV (worm gear) gearbox is based on key principles that enable its efficient and reliable operation:
- Worm Gear Mechanism: The core of an NMRV gearbox is the worm screw and worm wheel. The worm screw, typically cylindrical in shape, meshes with the teeth of the worm wheel. This configuration provides high gear reduction ratios.
- Helical Gearing: The worm screw is usually helical, allowing for smoother engagement with the worm wheel. Helical gearing reduces the sliding friction and noise associated with traditional straight-cut worm gears.
- Kompakt design: NMRV gearboxes are designed to be compact, often with a right-angle configuration. This allows for efficient use of space in various applications.
- Alloy Construction: Many NMRV gearboxes are constructed from high-quality alloys, providing durability and corrosion resistance. The choice of materials ensures a gearbox capable of withstanding varying loads and environmental conditions.
- Bearing Support: Bearings support the rotating elements within the gearbox, reducing friction and ensuring smooth operation. Bearings are strategically placed to handle radial and axial loads.
- Sealing and Lubrication: NMRV gearboxes are equipped with effective sealing mechanisms to prevent the entry of contaminants and to retain lubricating oil. Proper lubrication is essential for reducing wear and enhancing gearbox efficiency.
- Efficient Power Transmission: The worm gear mechanism in NMRV gearboxes provides high gear reduction ratios, allowing for efficient power transmission while minimizing energy losses.
- Quiet Operation: The helical design of the worm screw and worm wheel contributes to quieter operation compared to traditional straight-cut worm gears.
- Wide Range of Ratios: NMRV gearboxes are available in various gear ratios, allowing users to select the appropriate configuration for their specific application needs.
The combination of these design principles results in an NMRV gearbox that offers efficient, reliable, and quiet power transmission for a wide range of industrial applications.
Installera en NMRV-växellåda
Installation av en NMRV-växellåda kräver noggrann uppmärksamhet för att säkerställa korrekt uppriktning och säker fastsättning. Här är en allmän guide till installationsprocessen:
- Förbered arbetsytan: Se till att du har en ren och organiserad arbetsplats med nödvändiga verktyg och utrustning.
- Positionering: Placera NMRV-växellådan i önskad position på din maskin och se till att den är i linje med ingångs- och utgångskomponenterna.
- Inriktning: Se till att växellådans ingående axel är i linje med drivaxeln från kraftkällan. Feljustering kan leda till för tidigt slitage och minskad verkningsgrad.
- Montering: Montera NMRV-växellådan ordentligt på maskinramen med lämpliga fästelement. Följ tillverkarens rekommendationer för åtdragningsmomentspecifikationer.
- Ingångskoppling: Anslut växellådans ingående axel till drivaxeln med en lämplig koppling. Denna koppling bör vara korrekt justerad för att undvika onödig belastning på växellådans komponenter.
- Utgångskoppling: På samma sätt anslut växellådans utgående axel till den drivna komponenten med hjälp av en lämplig koppling.
- Smörjning: Före drift, se till att fylla växellådan med rekommenderat smörjmedel för att säkerställa korrekt kuggingrepp och minska friktion.
- Testning: Kör maskineriet kort för att kontrollera om det finns några ovanliga ljud, vibrationer eller läckor. Gör nödvändiga justeringar.
Det är avgörande att följa tillverkarens installationsanvisningar och specifikationer för att säkerställa en smidig och problemfri installationsprocess. Korrekt installation bidrar till din NMRV-växellådas långa livslängd och tillförlitliga prestanda.
editor by CX 2024-02-07
