China Good quality Reducer Spiral Bevel Helical Speed Reduction Agriculture Agricultural Cycloidal Servo High Precision Planetary Winch Track Wheel Slewing Drive Nmrv Worm Gearbox bevel gearbox

Mô tả sản phẩm

Reducer Spiral Bevel Helical Speed Reduction Agriculture Agricultural Cycloidal Servo High Precision Planetary Winch Track Wheel Slewing Drive Nmrv Worm Gearbox

Our products

Worm gearbox: RV series, WP series, SWL series screw jack, VF series 

Helical gearbox: R/F/K/S series, HB series, BKM series, RC series, SMR shaft mounted gearbox, TA shaft mounted gearbox

Cycloidal gearboxes: BL/XL flange vertical installed double shaft type, BW/XW baseboard horizontal installed double shaft type, BLD/XLD flange vertical installed motor direct-connection type, BWD/XWD baseboard horizontal installed motor direct-connection type

Planetary gearbox: High precision planetary gearboxes, Planetary gearbox for feed mixer, Planetary gearbox for construction mixer, Travel drives, Winch drives, Slew drives, Inline gear reducer

Agricultural gearbox: Planetary gearbox for feed mixer, Flail Mower Gearbox, Rotary Tiller Gearbox, Lawn Mower Gearbox, rotary cutter gearbox, post hole gearbox, rotary mower gearbox, irrigation gearbox, fertilizer spreader gearbox, hydraulic drive gearbox, rotary rakes gearbox, hay tedders gearbox, sewage agitators gearbox, cutter bars gearbox, snowblower gearbox…
 

Our Advantages

–Box processing accuracy assurance
    Large horizontal box machining center
    High-end fully automatic multi-axis CNC boring and milling machine
    Fully CNC high-precision processing ensures the accuracy of hole location

–Fourth level precision of precision gear grinding
    The tooth surface is carburized and hardened, which is durable
    Fine rolling and grinding process, high efficiency, stable and low noise

–Automatic numerical control workshop
    Standardized CNC production workshop
    Pass the ISO9001 quality system certification
    Efficient operation to ensure production duration

–Diversified configuration and matching as required
    It can be equipped with common three-phase/single-phase, braking, frequency conversion, explosion-proof, servo, and other motors.
    Different motor voltage/frequency, protection grade, and energy efficiency grade can be configured.
    Customizable input end cover matching non-standard power input device

–Automatic painting assembly line
    Fully automatic painting assembly line
    Ensure both internal and external products
    Exquisite appearance and brand expression

–Rich customization design capability
    Design technology team with more than 20 years of experience
    Can undertake customization of various non-standard reducers

Company Profile

The company specializes in producing worm gearboxes (reducers), agricultural gearboxes, planetary gearboxes, helical gearboxes, swl series screw gearboxes, R, K, F, S series helical gear reducers, B/X series cycloidal pin gear reducers, etc. The products are exported to dozens of countries and regions in Europe, America, Japan, India, Brazil, etc. The products are mainly used in plastics, rubber, metallurgy and mining, petrochemical industry, hoisting and transportation, light industrial food, and other fields.

The company has exact and sensitive equipment, challenging tooth surface processing, and manufacturing equipment: German and Swiss gear grinders, gear testers, hobbing machines, large boring and milling machines, Japanese machining centers, etc.
More than 20 projects, such as the high torque reducer developed by the company, have won the national patent invention certificate and also won the national “high-tech enterprise certificate” in 2571.
Since its establishment in 2003, the company has adhered to the concept of “sustainable operation,” the business philosophy of “people-oriented, customer first,” and the core values of “unity, friendship, dedication, innovation, and efficiency.” The company keeps up with the cutting-edge technology in the market and strives to create the most satisfactory products for customers!

Product processing flow

Box processing process
 

Mechanical modeling of metal mold → casting on production line → artificial aging treatment → shot peening treatment → machining center processing → CMM detection

Gear processing process

Forging → normalizing → rough turning → fine turning → gear hobbing → chamfering of tooth end → carburizing and quenching (HRC58-62) → shot blasting → grinding of the end face and inner hole → gear grinding → accuracy testing (tooth shape, tooth orientation, tooth pitch, etc., level 6) → wire cutting keyway → magnetic particle flaw detection → ultrasonic cleaning and rust prevention.

Process flow of gear shaft processing

Forging → normalizing → rough turning (including center hole drilling) → finish turning → gear hobbing → keyway milling → carburizing and quenching (HRC58-62) → shot blasting → grinding center hole → excircle grinding → gear grinding → testing (tooth shape, tooth pitch, etc., level 6) → magnetic particle inspection → ultrasonic cleaning and rust prevention.

Certifications

Packaging & Shipping

How to select reducer

To determine the model of a reducer, the following parameters need to be determined:

1. Determine the running speed of the machine, and calculate the reduction ratio of the reducer according to this speed (reduction ratio=input shaft speed/output shaft speed=motor speed/mechanical required speed);
2. Calculate the load torque, select the output of the reducer according to this torque (refer to the “Output Torque Table” provided by the reducer manufacturer), and determine the reducer model;
3. Determine the additional functions of the reducer, such as power off braking, power on braking, frequency conversion, shrink frame, housing material, etc. Some additional functions can only be provided by specific factories.

Lifespan of an NMRV Gearbox

The lifespan of an NMRV (worm gear) gearbox can vary based on several factors, including the quality of manufacturing, proper maintenance practices, operating conditions, and the specific application it is used for. However, when designed, manufactured, and maintained properly, NMRV gearboxes can have a long and reliable service life.

High-quality NMRV gearboxes that are made from durable materials, precisely machined, and assembled with care tend to have a longer lifespan. Regular maintenance, including proper lubrication, inspection, and addressing any signs of wear or damage, can significantly extend the gearbox’s operational life.

The operating conditions in which the gearbox is used also play a role in determining its lifespan. Factors such as load, temperature, speed, and environment can impact the wear and tear on the gearbox components.

It’s important to follow the manufacturer’s recommendations for maintenance intervals and procedures to ensure optimal performance and longevity of the NMRV gearbox. By adhering to these guidelines and addressing any issues promptly, users can expect an NMRV gearbox to provide reliable service for many years.

Tính toán yêu cầu mô-men xoắn cho hộp số NMRV

Việc tính toán yêu cầu mô-men xoắn cho hộp số NMRV bao gồm một số bước: Xác định mô-men xoắn đầu vào, Tính toán mô-men xoắn đầu ra, Xem xét hiệu suất và Thêm biên độ an toàn.

1. Xác định mô-men xoắn đầu vào: Xác định mô-men xoắn đầu vào cần thiết cho ứng dụng, có tính đến các yếu tố như tải trọng, tốc độ và hiệu suất.
2. Tính toán mô-men xoắn đầu ra: Sử dụng tỷ số truyền của hộp số NMRV để tính toán mô-men xoắn đầu ra cần thiết để đạt được tốc độ đầu ra mong muốn.
3. Hãy xem xét yếu tố hiệu quả: Cần lưu ý đến hiệu suất của hộp số NMRV. Mô-men xoắn đầu ra thực tế sẽ bị ảnh hưởng bởi hiệu suất cơ học của hộp số.
4. Thêm biên độ an toàn: Để đảm bảo hiệu suất đáng tin cậy và tính đến sự thay đổi trong điều kiện vận hành, nên cộng thêm một biên độ an toàn vào các yêu cầu mô-men xoắn đã tính toán.

Công thức tính mô-men xoắn đầu ra: Mô-men xoắn đầu ra = Mô-men xoắn đầu vào × Tỷ số truyền × Hiệu suất hộp số

Cần lưu ý rằng yêu cầu về mô-men xoắn có thể thay đổi tùy thuộc vào ứng dụng cụ thể và các yếu tố như loại tải, chu kỳ làm việc và điều kiện môi trường. Tham khảo ý kiến ​​của nhà sản xuất hộp số hoặc chuyên gia kỹ thuật có thể giúp đảm bảo tính toán mô-men xoắn chính xác cho ứng dụng hộp số NMRV của bạn.