Mô tả sản phẩm
Reducer Spiral Bevel Helical Speed Reduction Agriculture Agricultural Cycloidal Servo High Precision Planetary Winch Track Wheel Slewing Drive Nmrv Worm Gearbox
Our products
Worm gearbox: RV series, WP series, SWL series screw jack, VF series
Helical gearbox: R/F/K/S series, HB series, BKM series, RC series, SMR shaft mounted gearbox, TA shaft mounted gearbox
Cycloidal gearboxes: BL/XL flange vertical installed double shaft type, BW/XW baseboard horizontal installed double shaft type, BLD/XLD flange vertical installed motor direct-connection type, BWD/XWD baseboard horizontal installed motor direct-connection type
Planetary gearbox: High precision planetary gearboxes, Planetary gearbox for feed mixer, Planetary gearbox for construction mixer, Travel drives, Winch drives, Slew drives, Inline gear reducer
Agricultural gearbox: Planetary gearbox for feed mixer, Flail Mower Gearbox, Rotary Tiller Gearbox, Lawn Mower Gearbox, rotary cutter gearbox, post hole gearbox, rotary mower gearbox, irrigation gearbox, fertilizer spreader gearbox, hydraulic drive gearbox, rotary rakes gearbox, hay tedders gearbox, sewage agitators gearbox, cutter bars gearbox, snowblower gearbox…
Our Advantages
–Box processing accuracy assurance
Large horizontal box machining center
High-end fully automatic multi-axis CNC boring and milling machine
Fully CNC high-precision processing ensures the accuracy of hole location
–Fourth level precision of precision gear grinding
The tooth surface is carburized and hardened, which is durable
Fine rolling and grinding process, high efficiency, stable and low noise
–Automatic numerical control workshop
Standardized CNC production workshop
Pass the ISO9001 quality system certification
Efficient operation to ensure production duration
–Diversified configuration and matching as required
It can be equipped with common three-phase/single-phase, braking, frequency conversion, explosion-proof, servo, and other motors.
Different motor voltage/frequency, protection grade, and energy efficiency grade can be configured.
Customizable input end cover matching non-standard power input device
–Automatic painting assembly line
Fully automatic painting assembly line
Ensure both internal and external products
Exquisite appearance and brand expression
–Rich customization design capability
Design technology team with more than 20 years of experience
Can undertake customization of various non-standard reducers
Company Profile
The company specializes in producing worm gearboxes (reducers), agricultural gearboxes, planetary gearboxes, helical gearboxes, swl series screw gearboxes, R, K, F, S series helical gear reducers, B/X series cycloidal pin gear reducers, etc. The products are exported to dozens of countries and regions in Europe, America, Japan, India, Brazil, etc. The products are mainly used in plastics, rubber, metallurgy and mining, petrochemical industry, hoisting and transportation, light industrial food, and other fields.
The company has exact and sensitive equipment, challenging tooth surface processing, and manufacturing equipment: German and Swiss gear grinders, gear testers, hobbing machines, large boring and milling machines, Japanese machining centers, etc.
More than 20 projects, such as the high torque reducer developed by the company, have won the national patent invention certificate and also won the national “high-tech enterprise certificate” in 2571.
Since its establishment in 2003, the company has adhered to the concept of “sustainable operation,” the business philosophy of “people-oriented, customer first,” and the core values of “unity, friendship, dedication, innovation, and efficiency.” The company keeps up with the cutting-edge technology in the market and strives to create the most satisfactory products for customers!
Product processing flow
Box processing process
Mechanical modeling of metal mold → casting on production line → artificial aging treatment → shot peening treatment → machining center processing → CMM detection
Gear processing process
Forging → normalizing → rough turning → fine turning → gear hobbing → chamfering of tooth end → carburizing and quenching (HRC58-62) → shot blasting → grinding of the end face and inner hole → gear grinding → accuracy testing (tooth shape, tooth orientation, tooth pitch, etc., level 6) → wire cutting keyway → magnetic particle flaw detection → ultrasonic cleaning and rust prevention.
Process flow of gear shaft processing
Forging → normalizing → rough turning (including center hole drilling) → finish turning → gear hobbing → keyway milling → carburizing and quenching (HRC58-62) → shot blasting → grinding center hole → excircle grinding → gear grinding → testing (tooth shape, tooth pitch, etc., level 6) → magnetic particle inspection → ultrasonic cleaning and rust prevention.
Certifications
Packaging & Shipping
How to select reducer
To determine the model of a reducer, the following parameters need to be determined:
1. Determine the running speed of the machine, and calculate the reduction ratio of the reducer according to this speed (reduction ratio=input shaft speed/output shaft speed=motor speed/mechanical required speed);
2. Calculate the load torque, select the output of the reducer according to this torque (refer to the “Output Torque Table” provided by the reducer manufacturer), and determine the reducer model;
3. Determine the additional functions of the reducer, such as power off braking, power on braking, frequency conversion, shrink frame, housing material, etc. Some additional functions can only be provided by specific factories.
| Ứng dụng: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Cách trình bày: | Coaxial |
| Độ cứng: | Soft Tooth Surface |
| Bước chân: | Stepless |
| Transport Package: | Wooden Box |
| Specification: | Customize |
| Samples: | US$ 9999/Piece 1 Piece(Min.Order) | |
|---|
Lắp đặt hộp số NMRV
Installing an NMRV gearbox requires careful attention to ensure proper alignment and secure attachment. Here’s a general guide to the installation process:
- Chuẩn bị không gian làm việc: Hãy đảm bảo bạn có một không gian làm việc sạch sẽ, ngăn nắp với đầy đủ dụng cụ và thiết bị cần thiết.
- Định vị: Đặt hộp số NMRV vào vị trí mong muốn trên máy móc của bạn, đảm bảo nó thẳng hàng với các bộ phận đầu vào và đầu ra.
- Căn chỉnh: Hãy đảm bảo trục đầu vào của hộp số thẳng hàng với trục dẫn động từ nguồn điện. Sự lệch trục có thể dẫn đến mài mòn sớm và giảm hiệu suất.
- Lắp đặt: Securely mount the NMRV gearbox to the machinery frame using appropriate fasteners. Follow the manufacturer’s recommendations for torque specifications.
- Ghép nối đầu vào: Nối trục đầu vào của hộp số với trục dẫn động bằng một khớp nối phù hợp. Khớp nối này cần được căn chỉnh chính xác để tránh gây ứng suất không cần thiết lên các bộ phận của hộp số.
- Ghép nối đầu ra: Tương tự, hãy nối trục đầu ra của hộp số với bộ phận được dẫn động bằng một khớp nối phù hợp.
- Bôi trơn: Trước khi vận hành, hãy đảm bảo đổ đầy dầu bôi trơn được khuyến nghị vào hộp số để đảm bảo các bánh răng ăn khớp tốt và giảm ma sát.
- Thử nghiệm: Khởi động máy móc trong thời gian ngắn để kiểm tra xem có tiếng ồn bất thường, rung động hoặc rò rỉ nào không. Thực hiện bất kỳ điều chỉnh cần thiết nào.
It’s crucial to follow the manufacturer’s installation guidelines and specifications to ensure a smooth and trouble-free installation process. Proper installation contributes to the longevity and reliable performance of your NMRV gearbox.
editor by CX 2023-08-17